HALOPHOSPHATE PHOSPHOR AND WHITE LIGHT-EMITTING DEVICE

• US 20120286646A1
• Filed: 04/26/2012
• Published: 11/15/2012
• Est. Priority Date: 02/26/2010
• Status: Abandoned Application

• Current Assignee: Mitsubishi Chemical Corporation (Mitsubishi Chemical Group Corp.)
• Original Assignee: Mitsubishi Chemical Corporation (Mitsubishi Chemical Group Corp.)
• Inventors: SAKUTA, Hiroaki, Kagawa, Kazuhiko, Sato, Yoshihito, Seto, Takatoshi, Kijima, Naoto
• Application Number:
  US13/457,164
• Publication Number:
  US 20120286646A1
• Time in Patent Office: Days
• US Class Current: 313/501
• CPC Class Codes: C09K 11/7739 with halogens
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H01L 33/502 Wavelength conversion materials
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

The present invention provides a blue (blue-green) phosphor that has sufficient emission intensity in the wavelength region around 490 nm and that has high emission luminance at a temperature region reached during LED operation. The present invention also provides a white light-emitting device that uses a high-luminance green phosphor having an emission peak wavelength of 535 nm or greater and that has improved bright blue reproducibility.

A phosphor having a chemical composition of general formula [1] has sufficient emission intensity in a wavelength region around 490 nm, and a white light-emitting device that uses such a phosphor has improved bright blue reproducibility.

(Sr, Ca)_aBa_bEu_x(PO₄)_cX_d  [1]

(In general formula [1], X is Cl; c, d and x are numbers satisfying 2.7≦c≦3.3, 0.9≦d≦1.1 and 0.3≦x≦1.2; and a and b satisfy the conditions a+b=5−x and 0.12≦b/(a+b)≦0.4.)

Claims

1. A white light-emitting device of a phosphor conversion-type comprising a semiconductor light-emitting element that emits light in a near-ultraviolet wavelength region, and a phosphor which converts wavelength of light emitted by the semiconductor light-emitting element to generate white light, wherein

the phosphor includes a blue phosphor having a chemical composition of formula [1] below, a green phosphor having an emission peak wavelength of 535 nm or greater, and at least one type of red phosphor selected from among an Eu-activated nitride phosphor and an Eu-activated oxynitride phosphor, and

white light emitted by the white light-emitting device has a color temperature ranging from 1800 K to 7000 K:

(Sr, Ca)_aBa_bEu_x(PO₄)_cX_d 

 

[1]

(In general formula [1], X is Cl;

c, d and x are numbers satisfying 2.7≦

c≦

3.3, 0.9≦

d≦

1.1 and 0.3≦

x≦

1.2; and

a and b satisfy the conditions a+b=5−

x and 0.12≦

b/(a+b)≦

0.4.).

2. The white light-emitting device according to claim 1, wherein light color of the white light emitted by the white light-emitting device exhibits a deviation duv of −

0.0200 to 0.0200 from a black body radiation locus.

3. The white light-emitting device according to claim 1, wherein the green phosphor has an emission peak wavelength ranging from 535 to 545 nm and an emission peak half width ranging from 55 to 70 nm, the blue phosphor has an emission peak wavelength ranging from 450 to 460 nm, and an I(490 nm)/I(peak) value, in which I(peak) denotes an intensity of the emission peak wavelength and I(490 nm) denotes an intensity at wavelength 490 nm in an emission spectrum of the blue phosphor upon excitation with light of wavelength 410 nm, ranges from 0.55 to 0.65.

4. The white light-emitting device according to claim 1, wherein the green phosphor has an emission peak wavelength ranging from 535 to 545 nm and an emission peak half width ranging from 55 to 70 nm, and blue phosphor having a composition which is represented by the general formula [1] with the b/(a+b) value ranging from 0.15 to 0.20, where the metal element is substantially Sr, Eu and Ba alone.

5. The white light-emitting device according to claim 1, wherein the green phosphor includes an Eu-activated oxynitride phosphor.

6. The white light-emitting device according to claim 1, wherein the red phosphor includes a CASON phosphor.

7. The white light-emitting device according to claim 1, wherein a general color rendering index Ra and a special color rendering index R12 are both 90 or greater.

8. The white light-emitting device according to claim 1, wherein the green phosphor is an Eu-activated oxynitride phosphor, and the blue phosphor has a composition which is represented by the general formula [1] with the b/(a+b) value ranging from 0.16 to 0.40, where the metal element is substantially Sr, Eu and Ba alone.

9. The white light-emitting device according to claim 8, wherein the value of x in formula [1] ranges from 0.3 to less than 0.65.

10. The white light-emitting device according to claim 1, wherein the blue phosphor, the green phosphor and the red phosphor are dispersed in a light-transmitting resin material and are encapsulated thereafter in the white light-emitting device, such that a ratio of a sedimentation rate of the blue phosphor in the light-transmitting resin material with respect to that of the green phosphor ranges from 0.70 to 1.30.

11. The white light-emitting device according to claim 1, wherein the blue phosphor, the green phosphor and the red phosphor are dispersed in a light-transmitting resin material and are encapsulated thereafter in the white light-emitting device, such that a ratio of a sedimentation rate of the red phosphor in the light-transmitting resin material with respect to that of the green phosphor ranges from 0.70 to 1.30.

12. The white light-emitting device according to claim 1, wherein densities of the blue phosphor, the green phosphor and the red phosphor range all from 3.0 g/cm³ to 5.0 g/cm³.

13. The white light-emitting device according to claim 1, wherein the phosphor forms a phosphor layer, and a distance between the phosphor layer and the semiconductor light-emitting element ranges from 0.1 mm to 500 mm.

14. The white light-emitting device according to claim 13, wherein a condensing lens is provided on a light exit surface side of the phosphor layer.

15. The white light-emitting device according to claim 13, wherein a light extraction layer is provided on a light exit surface side of the phosphor layer.

20. An illumination device, comprising the light-emitting device of claim 1.

16. A light-emitting device that has a first luminous body that emits light of 350 to 430 nm and a second luminous body that emits visible light as a result of being irradiated with light from the first luminous body, with the second luminous body being configured to contain the phosphor a first phosphor, wherein

light color of the light emitted by the light-emitting device exhibits a deviation duv of −

0.0200 to 0.0200 from a black body radiation locus, and a color temperature ranging from 1800 K to 7000 K,

wherein the phosphor has a chemical composition represented by general formula [1′

] below, and

an I(490 nm)/I(peak) value, in which I(peak) denotes an intensity of an emission peak wavelength and I(490 nm) denotes an intensity at wavelength 490 nm in an emission spectrum of the phosphor upon excitation with light of wavelength 410 nm, satisfies formula [2] below;

Sr_aBa_bEu_x(PO₄)_cX_d 

 

[1′

]

(In general formula [1′

], X is Cl;

c, d and x are numbers satisfying 2.7≦

c≦

3.3, 0.9≦

d≦

1.1 and 0.3≦

x≦

1.2; and

a and b satisfy the conditions a+b=5−

x and 0.12≦

b/(a+b)≦

0.4.),

0.2≦

I(490 nm)/I(peak) 

 

[2].

17. The light-emitting device according to claim 16, wherein a value I(100°

C.)/I(room temperature), in which I(100°

C.) denotes an intensity of an emission peak wavelength in an emission spectrum obtained by excitation with light of wavelength 410 nm at a temperature of 100°

C., and I(room temperature) denotes an intensity of an emission peak wavelength in an emission spectrum obtained by excitation with light of wavelength 410 nm at room temperature, satisfies formula [4] below;

0.68≦

I(100°

C.)/I(room temperature) [4].

18. The light-emitting device according to claim 16, wherein the second luminous body further has a second phosphor, and the second phosphor contains at least one type of phosphor having a different emission peak wavelength from that of the first phosphor.

19. The light-emitting device according to claim 16, wherein the light emitted by the light-emitting device is a mixture of light from the first luminous body and light from the second luminous body, and is white.

21-28. -28. (canceled)