REAR DISCHARGE MAT ROLLING MACHINE

• US 20120298787A1
• Filed: 05/25/2012
• Published: 11/29/2012
• Est. Priority Date: 05/27/2011
• Status: Active Grant

• Current Assignee: Mat Processing, LLC
• Original Assignee: Umana Family Corporation
• Inventors: Akpan, Kufre Effiong
• Granted Patent: US 8,960,587 B2
• Time in Patent Office: Days
• US Class Current: 242/541.3
• CPC Class Codes: B65H 18/22 by friction band
• CPC Class Codes: B65H 2301/4138 belt arrangement
• CPC Class Codes: B65H 2404/264 Arrangement of side-by-side belts
• CPC Class Codes: B65H 2404/265 Arrangement of belt forming a deformable ring, e.g. driven in the nip of a roller pair
• CPC Class Codes: B65H 2553/41 Photoelectric detectors
• CPC Class Codes: B65H 2701/177 Fibrous or compressible material
• CPC Class Codes: B65H 2701/1846 Parts concerned
• CPC Class Codes: B65H 2701/1922 for covering surfaces such as carpets, roads, roofs or walls

Abstract

A mat rolling machine for rolling a mat having a leading edge and a trailing edge may include a frame, at least one first drive belt, a plurality of second drive belts, a plurality of third drive belts, and a plurality of fourth drive belts. At least one of the belts may be coupled together at an oblique angle relative to the direction of travel of the belt. The mat rolling machine may include a plurality of primary fingers and a plurality of secondary fingers having a smaller radius of curvature on a lower face than the plurality of primary fingers. The mat rolling machine may include at least one support member for guiding a mat along a path through the mat rolling machine, and at least one pusher for discharging a rolled mat from the rear of the mat rolling machine.

Claims

1. A mat rolling machine for use in rolling a mat having a leading edge and a trailing edge, comprising:

a frame defining a front of the machine and a rear of the machine;

at least one first drive belt;

a plurality of second drive belts disposed at least partially rearward of the at least one first belt;

a plurality of third drive belts disposed above the plurality of second belts;

a plurality of fourth drive belts disposed at least partially rearward of the plurality of third belts and at least partially above the plurality of second belts;

a plurality of primary fingers configured to be movable as a set, wherein each primary finger is oriented generally rearward and has a first radius of curvature on a lower face; and

a plurality of secondary fingers configured to be movable as a set, wherein each secondary finger is oriented generally rearward and has a second radius of curvature on a lower face smaller than the first radius of curvature;

wherein at least one of the at least one first drive belt, the plurality of second drive belts, the plurality of third drive belts, and the plurality of fourth drive belts includes a first end and an opposing second end, the first end and the second end coupled together at an oblique angle relative to a direction of travel of the at least one belt.

2. The mat rolling machine of claim 1, wherein the at least one first drive belt comprises:

a first set of at least two spaced-apart parallel first rollers;

at least one first endless belt disposed about the first set of spaced-apart parallel first rollers; and

a first drive means operatively connected to one of the first rollers;

wherein the first drive means is configured to rotate the at least one first endless belt in a first direction.

3. The mat rolling machine of claim 2, wherein the plurality of second drive belts comprises:

a second set of at least two spaced-apart parallel second rollers;

at least two second endless belts disposed about the second set of spaced-apart parallel second rollers; and

a second drive means operatively connected to one of the second rollers;

wherein the second drive means is configured to rotate the at least two second endless belts in the first direction.

4. The mat rolling machine of claim 3, wherein the plurality of third drive belts comprises:

a third set of at least two spaced-apart parallel third rollers; and

at least two third endless belts disposed about the third set of spaced-apart parallel third rollers;

wherein the second drive means is operatively connected to one of the third rollers;

wherein the second drive means is configured to rotate the at least two third endless belts in a second direction opposite the first direction.

5. The mat rolling machine of claim 4, wherein the plurality of fourth drive belts comprises:

a fourth set of at least two spaced-apart parallel fourth rollers;

at least two fourth endless belts disposed about the fourth set of spaced-apart parallel rollers; and

a third drive means operatively connected to one of the fourth rollers;

wherein the third drive means is configured to rotate the at least two fourth endless belts in the second direction.

6. The mat rolling machine of claim 1, further comprising at least one support member disposed between and offset laterally from adjacent second drive belts.

7. The mat rolling machine of claim 6, where the at least one support member is disposed between and offset laterally from adjacent fourth drive belts.

8. The mat rolling machine of claim 6, wherein an uppermost tip of the at least one support member is disposed about 1 inch vertically above the plurality of fourth drive belts.

9. The mat rolling machine of claim 6, wherein at least a portion of a generally rearward- and upward-facing surface of the at least one support member may be arranged at an angle of about 45 degrees relative to horizontal.

10. The mat rolling machine of claim 1, further comprising at least one generally rearward- and upward-facing pusher adapted to discharge the mat from the rear of the machine in the generally spiral configuration.

11. The mat rolling machine of claim 10, wherein the at least one generally rearward- and upward-facing pusher is disposed between and offset laterally from adjacent fourth drive belts.

12. The mat rolling machine of claim 1, wherein the mat follows a path through the mat rolling machine upward from the plurality of second drive belts to a position above the plurality of fourth drive belts prior to rolling the mat into a generally spiral configuration.

13. The mat rolling machine of claim 12, wherein the mat traveling along the path contacts the plurality of secondary fingers before the mat contacts the plurality of primary fingers.

14. The mat rolling machine of claim 13, wherein mat is in contact with the lower face of the plurality of secondary fingers for a shorter period of time than the mat is in contact with the lower face of the plurality of primary fingers as the mat is rolled into the generally spiral configuration.

15. The mat rolling machine of claim 1, wherein the plurality of third drive belts is inclined rearward at a non-zero angle relative to horizontal.

16. The mat rolling machine of claim 15, wherein the non-zero angle relative to horizontal is from about 100 degrees to about 110 degrees.

17. The mat rolling machine of claim 1, wherein an upper surface of the plurality of fourth drive belts is inclined rearward at a non-zero angle relative to horizontal.

18. The mat rolling machine of claim 17, wherein the non-zero angle relative to horizontal is about 5 degrees.

19. The mat rolling machine of claim 2, wherein one of the spaced-apart parallel first rollers is disposed proximate the front of the mat rolling machine and is adjustable between a lower and a higher vertical height.

20. The mat rolling machine of claim 1, wherein the oblique angle is between about 2 degrees and about 30 degrees.

21. The mat rolling machine of claim 20, wherein the oblique angle is about 5 degrees.

22. The mat rolling machine of claim 1, wherein a distal edge of the first end is spaced distally farther from the front of the machine where the distal edge intersects a left edge of the at least one belt than where the distal edge intersects a right edge of the at least one belt, when the distal edge is disposed along an upwardly-facing surface of the at least one belt.

23. The mat rolling machine of claim 1, wherein the at least one belt further includes a plurality of belt fastening means coupling the first end to the second end.

24. The mat rolling machine of claim 23, wherein the plurality of belt fastening means is arranged such that less than all of the belt fastening means impact a supporting roller at a single point in time.

25. The mat rolling machine of claim 24, wherein the plurality of belt fastening means is arranged such that only one of the belt fastening means impact the supporting roller at the single point in time.