Measurement System of Ferromagnetic Particles

• US 20120299584A1
• Filed: 01/19/2011
• Published: 11/29/2012
• Est. Priority Date: 01/20/2010
• Status: Active Grant

• Current Assignee: Hemeltron Ltd.
• Original Assignee: Hemeltron Ltd.
• Inventors: Kruusing, Arvi
• Granted Patent: US 9,030,193 B2
• Time in Patent Office: Days
• US Class Current: 324/204
• CPC Class Codes: G01N 27/74 of fluids G01N24/00 takes precedence
• CPC Class Codes: G01N 33/2858 metal particles
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A system by which the proportion of ferromagnetic particles in a dielectric medium is measured. A magnetic field is generated by two signals in the medium: a low frequency feed and a relatively high frequency excitation. The feed magnetizes the ferromagnetic particles in the medium to the nonlinear range of the magnetization curve. The excitation is generated so that its spectrum is relatively wide and it is dense with frequency components. The level of the excitation is so high that the magnetic flux density in the medium corresponding to the excitation fluctuates nonlinearly, when the feed is at its peak value or near this. The magnetic field of the medium is measured by a secondary winding, and from the response signal produced by the sensor is detected the part resulting from the magnetic non-linearity, which part is the output signal. In the detection the response is multiplied by the signal, which arises magnetic field and includes the same random fluctuation as the response. The higher the proportion of the ferromagnetic particles in the medium is, the higher the level of the output signal. The secondary winding comprises several portions so that the parasitic voltages caused by the stray capacitances compensate each other. The measurement is real-time and accuracy, because the excitation is a random signal by nature, in which case its spectrum includes, instead of one frequency component, densely frequency components in a certain band. The result is a 20-30 dB higher signal-to-noise ratio in the response and output signal compared with the known technique. A device according to the method is suitable for use in an industrial plant and moving vehicles, in which there are interfering fields and the temperature can be high.

Claims

1. An arrangement for quantifying the proportion of ferromagnetic particles in a medium, which arrangement comprises:

a flow channel for the medium;

a low frequency source to generate a feed for basic magnetization of the ferromagnetic particles;

a high frequency source to generate an excitation for additional magnetization of the ferromagnetic particles;

a magnetizing winding round said flow channel, connected to the low frequency source, to generate a magnetic field in the medium;

an excitating winding to be fed by the excitation round said flow channel to generate an additional magnetic field in the medium;

a secondary winding functioning as a sensor of the magnetic field to measure change in the magnetic flux density of the medium, or to generate a response; and

means for separating a part from the response which is due to the magnetic non-linearity of the medium,

wherein the arrangement further comprises means for generating the excitation from numerous frequency components so that a spectrum of the arrangement is wide in respect of spectra of typical interferences and at least nearly continuous, and said means for separating from the response the part due to the magnetic non-linearity of the medium comprise after the secondary winding in order;

a high-pass filter to remove low frequency parts from the response;

a multiplier, to one input of which is connected through a delay unit a circuit feeding the excitating/magnetizing winding, and a bandpass filter to generate an actual signal; and

a detector, to carrier input of which is connected the low/high frequency source through a frequency multiplier and phase shifter, to generate an output signal.

2. An arrangement according to claim 1, wherein the low frequency source is a sine wave generator or triangle wave generator, and said means for generating the excitation comprise a third source, the output signal of which is a random signal, and a modulator, the third source being connected to a modulation input of the modulator and said high frequency source being connected to a carrier input of the modulator, in which case the output signal of the modulator is the excitation.

3. An arrangement according to claim 2, wherein said modulator is a frequency modulator.

4. An arrangement according to claim 2, wherein the circuit connected to one input of said multiplier through the delay unit is the circuit feeding the excitating winding, or the output stage of the modulator.

5. An arrangement according to claim 4, wherein the source connected to carrier input of said detector through the frequency multiplier and phase shifter is the low frequency source, and an output of the detector is connected to a low-pass filter to produce the output signal with the shape of direct voltage.

6. An arrangement according to claim 1, wherein the low frequency source is a generator producing binary random signal, and said means for generating the excitation further comprise a multiplier, to one input of which is connected said high frequency source and to another input the low frequency source for inverting randomly the sine wave of the high frequency source, in which case the output signal of the multiplier is the excitation.

7. An arrangement according to claim 2, wherein the circuit connected to one input of said multiplier through the delay unit is the circuit feeding the magnetizing winding, or the low frequency source.

8. An arrangement according to claim 7, wherein the source connected to carrier input of said detector through the frequency multiplier and phase shifter is the high frequency source, and an output of the detector is connected to a level measuring circuit to produce the output signal with the shape of direct voltage.

9. An arrangement according to claim 1, wherein the magnetizing winding, excitating winding and secondary winding are cylindrical windings inside each other, which all round a pipe forming the flow channel, and the secondary winding or excitating winding is a gradiometric winding.

10. An arrangement according to claim 9, wherein the medium'"'"'s flow channel is asymmetrical so that its cross-sectional area changes at the middle point of the windings to make the amount of the ferromagnetic particles different at the halves of the windings in a measuring situation.

11. An arrangement according to claim 10, wherein for eliminating the parasitic voltage and reducing total voltage of the response said gradiometric winding comprises mechanically parallel and electrically serial coils, which constitute coil pairs so that the two coils of each pair are located at the same distance from the middle point of said winding and their corresponding terminals are connected to each other, and the other coil of the excitating and secondary windings is a customary winding with a middle tap.

12. An arrangement according to claim 10, wherein for eliminating the parasitic voltage and reducing total voltage of the response said gradiometric winding comprises coil pairs, in each of which the coils are mechanically parallel and the corresponding terminals connected to each other, and the coil pairs are one on the other and electrically in series so that the voltages of the coil pairs are summed.

13. An arrangement according to claim 9, wherein the cross-sectional area of the medium'"'"'s flow channel is constant, and the magnetizing winding is shorter than the excitating winding and secondary winding and is located asymmetrically in respect of the middle point of the excitating and secondary windings to magnetize the ferromagnetic particles by different strength at the coils of each coil pair of the gradiometric winding.

14. An arrangement according to claim 13, wherein there are two extra windings round the flow channel, a capacitive element being connected to the terminals of the first extra winding and a resistive element being connected to the terminals of the second extra winding.

15. An arrangement according to claim 1, wherein the magnetizing winding and the secondary winding are cylindrical windings inside each other, which round a pipe and the excitating winding forming the flow channel, each conductor turn of the excitating winding forming, when viewing in the direction of the channel, a pattern which resembles the figure eight so that the circulating directions of the current to be supplied to the excitating winding in these two loops are opposite, and the excitating winding forms two longitudinal hollows, the pipe of the flow channel being located in one of these hollows.

16. An arrangement according to claim 9, wherein said gradiometric winding is implemented by a rolled flexible circuit board, which circuit board comprises, when planar, a winding conductor with the shape of a rectangular spiral, the ends of the winding conductor being at the same end of the circuit board, and the length of the spiral being substantially the same as the length of the circuit board.

17. A method for quantifying the proportion of ferromagnetic particles in a medium, in which method comprises:

a low frequency signal, or feed, is generated, by which a magnetic field is arisen in a medium to magnetize ferromagnetic particles in the medium to nonlinear range of the magnetization curve;

a high frequency signal compared with the feed, or an excitation, is generated by which an additional magnetic field is arisen in the medium;

changes in the magnetic flux density are measured; and

a part due to the magnetic non-linearity of the medium is separated from a signal, or response (RE), produced by measuring,

wherein the excitation is generated from numerous frequency components so that a spectrum of the excitation is at least nearly continuous and wide in respect of spectra of typical interferences, and for separating from the response the part due to the magnetic non-linearity of the medium;

low frequency parts are removed from the response through filtering;

the filtered response is multiplied by the signal arising magnet field, which signal includes the same random fluctuation as the response;

the part due to said non-linearity is detected from the signal obtained above, or the multiplication signal, to produce output signal.

18. A method according to claim 17, wherein said feed is generated to be sinusoidal or triangular, and the excitation is produced by modulating by a random signal a carrier generated by a high frequency source.

19. A method according to claim 18, wherein the frequency of said carrier is modulated using a modulation index, which causes a substantially wider spectrum of the excitation compared to the spectrum of said random signal.

20. A method according to claim 18, wherein said signal generating the magnet field, by which signal the filtered response is multiplied, is the delayed excitation, and an actual signal is produced by removing from said multiplication signal by filtering the frequency components apart from frequency components in a certain range round the frequency 2f1, where f1 is the fundamental frequency of the feed.

21. A method according to claim 20, wherein an output signal is produced from the actual signal by detecting using a sine wave with the frequency 2f1 as a subcarrier, the sine wave phased so that its phase is the same as the phase of the component with frequency 2f1 in the actual signal, and by filtering the obtained detecting result so that an output signal with the shape of direct voltage is left.

22. A method according to claim 17, wherein said feed is generated to be a binary random signal, and the excitation is produced by inverting a carrier generated by a high frequency source whenever the state of the feed changes.

23. A method according to claim 22, wherein said signal generating the magnet field, by which signal the filtered response is multiplied, is the delayed feed, and an actual signal is produced by removing from said multiplication signal by filtering the frequency components apart from frequency components in a certain range round the frequency 2f2, where f2 is the fundamental frequency of the carrier.

24. A method according to claim 23, wherein an output signal is produced from the actual signal by multiplying it by a sine wave with the frequency 2f2 phased so that its phase is the same as the phase of the component with frequency 2f2 in the actual signal, and by measuring the level of the signal obtained by multiplying.