METHOD OF PRODUCING A POWDER LAYER OR A GRANULAR LAYER

• US 20120308774A1
• Filed: 05/11/2012
• Published: 12/06/2012
• Est. Priority Date: 05/13/2011
• Status: Abandoned Application

• Current Assignee: Valinge Innovation AB
• Original Assignee: Ceraloc Innovation Belgium BVBA
• Inventors: HÅKANSSON, Niclas, PERSSON, Hans, STJERNA, Peter, WINGÅRDH, Peter
• Application Number:
  US13/469,799
• Publication Number:
  US 20120308774A1
• Time in Patent Office: Days
• US Class Current: 428/143
• CPC Class Codes: B05C 19/04 the particulate material being projected, poured or allowed to flow onto the surface of the work B05C19/02 takes precedence; involving spraying or electrostatic projection B05B B05C19/005 takes precedence
• CPC Class Codes: B05D 2203/20 Wood or similar material
• CPC Class Codes: B05D 2401/32 applied as powders
• CPC Class Codes: B05D 3/0254 After-treatment
• CPC Class Codes: B05D 3/12 by mechanical means
• CPC Class Codes: B44C 5/04 Ornamental plaques, e.g. decorative panels, decorative veneers
• CPC Class Codes: B44C 5/0476 with abrasion resistant properties
• CPC Class Codes: E04F 15/102 of fibrous or chipped materials, e.g. bonded with synthetic resins
• CPC Class Codes: Y10T 428/24372 Particulate matter

Abstract

A method for producing a panel including scattering of a wood fibre powder on a carrier is disclosed and a device for the scattering step.

Claims

1. A method of producing a powder layer or a granular layer comprising the steps of:

feeding a powder or granules to a rotating roller;

feeding of the powder or the granules to a first oscillating device;

feeding of the powder or the granules to a second oscillating device, the second oscillating device oscillates in another direction than the first oscillating device; and

moving a carrier under the first and the second oscillating devices to obtain a powder layer or a granular layer on the carrier.

2. The method as claimed in claim 1, wherein the first oscillating device oscillates in a direction essentially perpendicular to the moving direction of the carrier.

3. The method as claimed in claim 1, wherein the second oscillating device oscillates in a direction essentially parallel to the moving direction of the carrier.

4. The method as claimed in claim 2, wherein the second oscillating device oscillates in a direction essentially parallel to the moving direction of the carrier.

5. The method as claimed in claim 1, wherein the second oscillating device impacts against at least one mechanical stop.

6. The method as claimed in claim 1, wherein the first oscillating device comprises a first and a second oscillating unit.

7. The method as claimed in claim 6, wherein the first and the second oscillating units oscillate with a phase shift.

8. The method as claimed in claim 7, wherein the phase shift is a 180°

phase shift.

9. The method as claimed in claim 1, wherein the second oscillating device comprises a first and a second oscillating unit.

10. The method as claimed in claim 1, wherein the method further comprises the step of curing the powder layer or the granular layer by applying heat and pressure.

11. The method as claimed in claim 1, wherein the carrier is a wood fibre based core.

12. The method as claimed in claim 11, wherein the wood fibre based core is an HDF or an MDF panel.

13. The method as claimed in claim 1, wherein the carrier and the powder layer or the granular layer constitutes a floor panel.

14. The method as claimed in claim 1, wherein the powder layer or the granular layer comprises wear resistant particles, a binder, and wood fibres.

15. A floor panel comprising a powder layer or a granular layer produced according to the method in claim 1.

16. A scattering station for producing a powder layer or a granular layer, comprising

a rotatable roller and

a first and a second oscillating device being able to oscillate, wherein the second oscillating device is configured to oscillate in another direction than the first oscillating device, and wherein the scattering station is configured such that powder or granules are applied on a carrier, which is fed under the roller and the first and the second oscillating device.

17. The scattering station according to claim 16, wherein the first oscillating device is configured to oscillate in direction essentially perpendicular to a moving direction of the carrier.

18. The scattering station according to claim 17, wherein the second oscillating device is configured to oscillate in a direction essentially parallel to the moving direction of the carrier.

19. The scattering station according to claim 16, wherein the first oscillating device comprises a first and a second oscillating unit.

20. The scattering station according to claim 19, wherein the first and the second oscillating units oscillate with a phase shift.

21. The scattering station according to claim 20, wherein the phase shift is a 180°

phase shift.