SELF-OPTIMIZING ENERGY HARVESTER USING GENERATOR HAVING A VARIABLE SOURCE VOLTAGE

• US 20120313612A1
• Filed: 06/13/2012
• Published: 12/13/2012
• Est. Priority Date: 06/13/2011
• Status: Active Grant

• Current Assignee: Grace Technologies, Inc. (Standard Industries Holdings, Inc.)
• Original Assignee: Perpetua Power Source Technologies, Inc.
• Inventors: Schneider, Leif Eric, Thompson, Kevin Duane
• Granted Patent: US 8,664,931 B2
• Time in Patent Office: Days
• US Class Current: 323/311
• CPC Class Codes: G05F 1/67 to the maximum power available from a generator, e.g. from solar cell

Abstract

A self-optimizing energy harvester comprises a thermoelectric generator coupling to a thermal source, producing a source voltage greater than a minimum start-up voltage, where the thermoelectric generator drives a boost circuit and a feedforward circuit, delivering power to a load. A conventional boost circuit has a maximum output power only at the input voltage for which a fixed set point resistor is chosen. The feedforward circuit dynamically optimizes the boost circuit according to a dynamic set point resistance, thus increasing output power for a wide range of input voltages, relative to using a fixed reference resistor. The dynamic set point resistance is the sum of a variable resistance and a reference resistance. A sample element forms a differential voltage between the source and input voltage elements, and the variable resistance corresponds to the differential voltage. A reference resistor is chosen to establish the minimum start-up voltage.

Claims

1. A self-optimizing energy harvester for powering a load, comprising:

a thermoelectric generator coupling to a heat source and a heat sink and producing a source voltage that is proportional to a temperature difference between the heat source and the heat sink;

a sampling means attenuating said source voltage and leaving an input voltage;

a feedforward means receiving said source voltage and said input voltage and processing a resulting differential voltage, the feedforward means generating a variable resistance and a reference resistance being summed to form a dynamic set point resistance, the variable resistance being proportional to said differential voltage, and the reference resistance for setting a minimum start-up voltage, said processing performing at least one of the following;

buffering, amplifying, level shifting, digitizing, storing, and analog recovery;

a boost circuit coupling to said input voltage larger than the minimum start-up voltage and generating an output voltage generally larger than the input voltage, the boost circuit having a maximum output power only according to the input voltage for which it is configured; and

a set point control means being coupled to the boost circuit and to the feedforward means, said set point control means instantaneously configuring the boost circuit for increased output power for each occurring input voltage by using the dynamic set point resistance relative to using a fixed resistance, the boost circuit delivering the output power to the load.

2. The energy harvester of claim 1, wherein said feedforward means is performed by a microcontroller, the microcontroller controlling a variable controlled resistance for establishing a variable resistance proportional to said differential voltage.

3. The energy harvester of claim 1, further comprising a low drop out voltage regulator, wherein said output voltage is coupled to the low drop out voltage regulator, said regulator delivering power to the load.

4. The energy harvester of claim 1, wherein said proportionality between said variable resistance and said differential voltage is optimized for maximum power transfer from the thermoelectric generator to the boost circuit.

5. The energy harvester of claim 1, further comprising a continuous range of input voltages within which output power efficiency is greater than 80%, the continuous range of input voltages lying between a minimum input voltage and a maximum input voltage, wherein a ratio of the maximum input voltage to the minimum input voltage increases by at least 20% relative to using said fixed resistance.

6. The energy harvester of claim 1, wherein the minimum start-up voltage is reduced by at least 20% without sacrificing output power at higher input voltages, relative to using a fixed resistance.

7. The energy harvester of claim 1, wherein said input voltage is at least approximately 80% of the source voltage.

8. A self-optimizing energy harvester for powering a load, comprising:

a thermoelectric generator coupling to a heat source and a heat sink and producing a source voltage that is proportional to a temperature difference between the heat source and the heat sink, the thermoelectric generator having a source impedance being associated with the temperature difference;

a resistive divider conducting said source voltage to ground and providing a fractional voltage less than the source voltage at a junction between a first resistance and a second resistance summing to form the resistive divider;

a switching means having a normally closed state receiving said source voltage and providing an input voltage substantially equivalent to the source voltage, said switching means also having a selectable open state disconnecting the thermoelectric generator from the input voltage and producing an open circuit voltage, said selection being effected by a sampling control input;

a microcontroller coupling to said sampling control input and generating a gate voltage, said microcontroller receiving said fractional voltages during the normally closed state and during a periodically selected said open state and thereupon calculating a voltage ratio of the open circuit voltage to the source voltage, said gate voltage being set substantially proportional to said voltage ratio;

a voltage controlled resistor receiving said gate voltage at a gate terminal;

a reference resistor connecting in series with the voltage controlled resistor to form a dynamic set point resistance electrically grounded at one end, the dynamic set point resistance having an off-state resistance establishing a minimum start-up voltage for the energy harvester;

a boost circuit coupling to said input voltage larger than the minimum start-up voltage and generating an output voltage generally larger than the input voltage, the boost circuit having an input impedance according to the minimum start-up voltage for which it is configured; and

a set point control means being coupled to the boost circuit and to the dynamic set point resistance, said set point control means instantaneously configuring the boost circuit for an increased power transfer between the thermoelectric generator and the boost circuit for each occurring said input impedance and said source impedance by using the dynamic set point resistance relative to using a fixed resistance, the boost circuit delivering an output power to the load.

9. The energy harvester of claim 8, further comprising a low drop out voltage regulator, wherein said output voltage is coupled to the low drop out voltage regulator, said regulator delivering power to the load.

10. The energy harvester of claim 8, wherein said periodically selected open state occurs less than 1% of the time.

11. The energy harvester of claim 8, wherein said first resistance and said second resistance are substantially equal.

12. A self-optimizing energy harvester for powering a load, comprising:

a thermoelectric generator coupling to a heat source and a heat sink and producing a source voltage that is proportional to a temperature difference between the heat source and the heat sink;

a sampling means attenuating said source voltage and leaving an input voltage;

a differential amplifier receiving said source voltage and said input voltage and amplifying a resulting differential voltage to generate a gate voltage which is proportional to the differential voltage;

a voltage controlled resistor receiving said gate voltage at a gate terminal, thereby establishing a voltage controlled resistance proportional to said differential voltage;

a reference resistor connecting in series with the voltage controlled resistor to form a dynamic set point resistance electrically grounded at one end, the dynamic set point resistance having an off-state resistance establishing a minimum start-up voltage for the energy harvester;

a boost circuit coupling to said input voltage larger than the minimum start-up voltage and generating an output voltage generally larger than the input voltage, the boost circuit having a maximum output power only at the input voltage for which it is configured; and

a set point control means being coupled to the boost circuit and to the dynamic set point resistance, said set point control means instantaneously configuring the boost circuit for maximum output power for each occurring input voltage larger than the minimum start-up voltage and according to the dynamic set point resistance, thereby increasing the output power for a range of input voltages by using a dynamic set point resistance relative to using a fixed resistance, the boost circuit delivering an output power to the load.

13. The energy harvester of claim 12, further comprising a low drop out voltage regulator, wherein said output voltage is coupled to the low drop out voltage regulator, said regulator delivering power to the load.

14. The energy harvester of claim 12, wherein said proportionality between said gate voltage and said differential voltage is optimized for maximum power transfer from the thermoelectric generator to the boost circuit.

15. The energy harvester of claim 12, wherein said differential amplifier is comprised of at least two concatenated amplifiers, a gain of the differential amplifier varying less than 1% over temperature and build variations relative to a design point.

16. The energy harvester of claim 12, further comprising a continuous range of input voltages within which output power efficiency is greater than 80%, the continuous range of input voltages lying between a minimum input voltage and a maximum input voltage, wherein a ratio of the maximum input voltage to the minimum input voltage increases by at least 20% relative to using said fixed resistance.

17. The energy harvester of claim 12, wherein the minimum start-up voltage is reduced by at least 20% without sacrificing output power at higher input voltages, relative to using a fixed resistance.

18. The energy harvester of claim 12, wherein said input voltage is at least approximately 80% of the source voltage.

19. A self-optimizing energy harvester for powering a load, comprising:

a thermoelectric generator coupling to a heat source and a heat sink and producing a source voltage that is proportional to a temperature difference between the heat source and the heat sink, said thermoelectric generator having a power drift over a period of time;

a sampling resistor attenuating said source voltage and leaving an input voltage;

a differential amplifier receiving said source voltage and said input voltage and amplifying a resulting differential voltage to generate a buffered output which is proportional to an input current calculated by dividing said differential voltage by said sampling resistor;

a resistive divider conducting the input voltage to ground and providing a fractional voltage proportional to the input voltage at a junction between a first resistance and a second resistance summing to form the resistive divider;

a voltage controlled resistor having a gate terminal;

a reference resistor connecting in series with the voltage controlled resistor to form a dynamic set point resistance electrically grounded at one end, the dynamic set point resistance having an off-state resistance establishing a minimum start-up voltage for the energy harvester;

a microcontroller coupling to said gate terminal and calculating an input power during said period of time, said input power being proportional to a product of said fractional voltage and said buffered output, the period of time comprising a dwell interval followed by a sleep interval, the microcontroller drawing substantially lower current during said sleep interval occupying a substantial majority of the period of time, the microcontroller performing the following during the dwell interval;

measuring said input power for an existing value of the dynamic set point resistance,

calculating a power change by subtracting an input power for a preceding value of the dynamic set point resistance from the input power for the existing value of the dynamic set point resistance,

iterating the dynamic set point resistance by an amount substantially causing an increase in the input power during the dwell interval, said increase in the input power being substantially equal to said power drift occurring in the thermoelectric generator over said period of time,

a boost circuit coupling to said input voltage larger than the minimum start-up voltage and generating an output voltage generally larger than the input voltage, the boost circuit having an input impedance according to the minimum start-up voltage for which it is configured; and

a set point control means being coupled to the boost circuit and to the dynamic set point resistance, said set point control means continuously configuring the boost circuit for increasing input power from the thermoelectric generator and into the boost circuit for each occurring said dwell interval by using the dynamic set point resistance relative to using a fixed resistance, the boost circuit delivering an output power to the load.

20. The energy harvester of claim 19, further comprising comparing an absolute value of said power change to a power step substantially smaller than said power drift, said comparing followed by entering the sleep interval for as least one said period of time if the power change is less than said power step.

21. The energy harvester of claim 19, further comprising counting up to a predetermined number of iterations of the dynamic set point resistance, said predetermined number occurring within the dwell interval, the predetermined number forcing an end to the dwell interval having higher power consumption, and quickening the maximizing of power delivered to the load, the predetermined number being followed by the sleep interval.

22. The energy harvester of claim 19, further comprising a low drop out voltage regulator, wherein said output voltage is coupled to the low drop out voltage regulator, said regulator delivering power to the load.

23. The energy harvester of claim 19, further comprising a continuous range of input voltages within which output power efficiency is greater than 80%, the continuous range of input voltages lying between a minimum input voltage and a maximum input voltage, wherein a ratio of the maximum input voltage to the minimum input voltage increases by at least 20% relative to using said fixed resistance.

24. The energy harvester of claim 19, wherein the minimum start-up voltage is reduced by at least 20% without sacrificing output power at higher input voltages, relative to using a fixed resistance.

25. The energy harvester of claim 19, wherein the power step is less than 10% of the input power.

26. A method for harvesting thermoelectric energy and supplying a load, comprising the steps of:

coupling a thermoelectric generator to a heat source and a heat sink having a temperature difference therebetween;

converting said temperature difference into a source voltage proportional to said temperature difference;

attenuating said source voltage to produce an input voltage which is at least 80% of the source voltage;

subtracting said input voltage from said source voltage to produce a differential voltage;

processing said differential voltage and thereby generating a variable resistance and a reference resistance summing to form a dynamic set point resistance, the variable resistance being proportional to said differential voltage, and the reference resistance setting a minimum start-up voltage, said processing including performing at least one of the following;

buffering, amplifying, level shifting, digitizing, storing, and analog recovering;

boosting said input voltage larger than the minimum start-up voltage and generating an output voltage larger than the input voltage, and maximizing output power only at the input voltage for which it is configured; and

configuring the output power at each occurring input voltage larger than the minimum start-up voltage and according to the dynamic set point resistance, thereby increasing the output power for a range of input voltages by using a dynamic set point resistance relative to using a fixed resistance.

27. The method of claim 26, further including the step of coupling said output voltage to a low drop out voltage regulator.

28. The method of claim 26, further including the step of powering a load from said output voltage.

29. The method of claim 26, wherein said proportionality between said variable resistance and said differential voltage is optimizing for maximum power transfer from the thermoelectric generator to said output power.

30. The method of claim 26, further comprising a continuous range of input voltages within which output power efficiency is greater than 80%, the continuous range of input voltages lying between a minimum input voltage and a maximum input voltage, wherein a ratio of the maximum input voltage to the minimum input voltage increases by at least 20% relative to using said fixed resistance.

31. The method of claim 26, wherein the minimum start-up voltage reducing by at least 20% without sacrificing output power at higher input voltages, relative to using said fixed resistance.