SYSTEM AND METHOD FOR THERMAL ENERGY STORAGE AND POWER GENERATION

• US 20120319410A1
• Filed: 06/17/2011
• Published: 12/20/2012
• Est. Priority Date: 06/17/2011
• Status: Abandoned Application

• Current Assignee: Woodward Governor Company
• Original Assignee: Woodward Governor Company
• Inventors: Anderson, Mark H., Riley, Michael B., Gendron, Thomas A., Kaiser, Gary F., Ambrosek, James W., Brooks, Paul, Field, Greg W., Eftekhari Shahroudi, Kamran, Nelen, Richard JJ
• Application Number:
  US13/163,081
• Publication Number:
  US 20120319410A1
• Time in Patent Office: Days
• US Class Current: 290/1.R
• CPC Class Codes: F01K 3/00 Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein regenerating exhaust steam F01K19/00
• CPC Class Codes: F02C 1/05 characterised by the type or source of heat, e.g. using nuclear or solar energy
• CPC Class Codes: F02C 6/10 supplying working fluid to a user, e.g. a chemical process, which returns working fluid to a turbine of the plant
• CPC Class Codes: F05D 2260/42 Storage of energy
• CPC Class Codes: F22B 1/028 Steam generation using heat accumulators F22B27/14 takes precedence
• CPC Class Codes: F28D 20/021 the latent heat storage material and the heat-exchanging means being enclosed in one container F28D20/023 - F28D20/028 take precedence
• CPC Class Codes: F28F 13/00 Arrangements for modifying heat-transfer, e.g. increasing, decreasing F28F1/00 - F28F11/00 take precedence
• CPC Class Codes: Y02E 60/14 Thermal energy storage

Abstract

A thermal energy storage system is proposed in which the latent heat of fusion of common salts is used to store energy within a selectable temperature range, extending both above and below the melting/freezing temperature zone of the salt mixture. The salt mixture occupies interstitial void spaces in a solid endostructure. The solid material remains in the solid state throughout the thermal cycling of the energy storage system, and preferably has properties of thermal conduction and specific heat that enhance the behavior of the salt mixture alone, while being chemically compatible with all materials in the storage system. The storage system is capable of accepting and delivering heat at high rates, thereby allowing power generation using a suitable energy transfer media to power a turbine of an electric generator or a process heat need to provide a relatively local, dispatchable, rechargeable thermal storage system, combined with a suitably sized generator.

Claims

1. A system that stores thermal energy and provides electrical output comprising:

a thermal energy storage module comprising;

an insulated containment vessel;

a source energy input in thermal communication with a thermal energy storage media and a thermal conductive matrix, said thermal conductive matrix that absorbs heat energy from said source energy and conducts said heat energy throughout said thermal conductive matrix in a first time period, said thermal energy storage media that absorbs heat energy from said source energy and said thermal conductive matrix to produce a phase change in said thermal energy storage media and store said heat energy as sensible heat and latent heat in a liquid form in said first time period; and

,

a heat exchanger in thermal communication with said thermal energy storage media and said thermal conductive matrix that transfers stored thermal energy in the form of sensible heat from said thermal conductive matrix to an energy transfer media in a second time period, said thermal energy storage media that transfers stored thermal energy in the form of latent heat from the phase change of said thermal energy storage media, and sensible heat from said thermal energy storage media, to said energy transfer media in said second time period;

a stored energy output in thermal communication with said energy transfer media that facilitates transport of said energy transfer media from said insulated containment vessel to a turbine, said turbine that converts said heat energy from said energy transfer media into work and exhaust;

a generator in mechanical communication with said turbine that utilizes said work to provide electricity in said second time period; and

,

a recuperator in thermal communication with said exhaust that extracts waste heat from said exhaust to preheat said energy transfer media before returning said energy transfer media to said source energy input.

2. The system of claim 1 further comprising:

a condenser located downstream of said recuperator that reduces the temperature of said energy transfer media;

a energy transfer media reservoir located downstream of said condenser;

a feed pump that pumps said energy transfer media to said thermal energy storage module via said recuperator.

3. The system of claim 2 further comprising:

a feedwater heater located between said recuperator and said thermal storage module;

a valve structure to optionally direct a portion of said energy transfer media from said thermal energy storage module to said feedwater heater to preheat said energy transfer media prior to entry into said thermal energy storage module.

4. The system of claim 1 wherein said turbine is a steam turbine and said energy transfer media is water that undergoes phase change during the process of providing electrical output.

5. The system of claim 1 wherein said turbine is a gas turbine and said energy transfer media is ambient air that does not undergo phase change during the process of providing electrical output.

6. The system of claim 5 further comprising:

a compressor driven by said turbine that compresses said energy transfer media and feeds said compressed energy transfer media to said recuperator where waste heat extracted from said exhaust heats said compressed gas that is fed to said thermal storage module, said turbine that is a gas turbine.

7. The system of claim 6 wherein said energy transfer media does not undergo phase change during the process of providing electrical output, is chosen from the group consisting of carbon dioxide, nitrogen, and helium.

8. The system of claim 6 further comprising:

a gas cooler located between said recuperator and said compressor;

9. The system of claim 1 wherein said source energy input is chosen from the group consisting of an electric resistance heater, solar energy, wind energy, geothermal energy, microwave energy, waste heat, chemical energy, fuel cell energy, and nuclear energy.

10. The system of claim 1 wherein said thermal energy storage media contains a salt.

11. The system of claim 1 wherein said thermal energy storage media is a mixture of sodium chloride and magnesium chloride.

12. The system of claim 1 wherein said thermal energy storage media is a compound with a melting point above 350 degrees C.

13. The system of claim 1 wherein said thermal conductive media is a plurality of loosely packed, randomly oriented conductive objects.

14. The system of claim 13 wherein at least a portion of said conductive objects are chosen from the group consisting of granular silicon carbide, metallic rods, metallic spheres, and non-woven metallic fibers.

15. The system of claim 1 wherein said thermal conductive media comprises a conductive geometric structure.

16. A system that stores thermal energy and provides electrical output comprising:

a primary thermal energy storage module comprising;

a first insulated containment vessel;

a first source energy input in thermal communication with a first thermal energy storage media and a first thermal conductive matrix, said first thermal conductive matrix that absorbs heat energy from said first source energy and conducts said heat energy throughout said first thermal conductive matrix in a first time period, said first thermal energy storage media that absorbs heat energy from said first source energy and said first thermal conductive matrix to produce a phase change in said first thermal energy storage media and store said heat energy as sensible heat and latent heat in a liquid form in said first time period; and

,

a first heat exchanger in thermal communication with said first thermal energy storage media and said first thermal conductive matrix that transfers stored thermal energy in the form of sensible heat from said first thermal conductive matrix to a first energy transfer media in a second time period, said first thermal energy storage media that transfers stored thermal energy in the form of latent heat from the phase change of said first thermal energy storage media, and sensible heat from said first thermal energy storage media, to said first energy transfer media in said second time period;

a stored energy output in thermal communication with said energy transfer media that facilitates transport of said energy transfer media from said primary thermal energy storage module to a high pressure turbine, said high pressure turbine that converts said heat energy from said energy transfer media into primary work and primary exhaust;

a secondary thermal energy storage module comprising;

a second insulated containment vessel;

a second source energy input in thermal communication with a second thermal energy storage media and a second thermal conductive matrix, said second thermal conductive matrix that absorbs heat energy from said primary exhaust and conducts said heat energy throughout said second thermal conductive matrix in a first time period, said second thermal energy storage media that absorbs heat energy from said primary exhaust and said second thermal conductive matrix to produce a phase change in said second thermal energy storage media and store said heat energy as sensible heat and latent heat in a liquid form in said first time period; and

,

a second heat exchanger in thermal communication with said second thermal energy storage media and said second thermal conductive matrix that transfers stored thermal energy in the form of sensible heat from said second thermal conductive matrix to a second energy transfer media in a second time period, said second thermal energy storage media that transfers stored thermal energy in the form of latent heat from the phase change of said second thermal energy storage media, and sensible heat from said second thermal energy storage media, to said second energy transfer media in said second time period;

a second stored energy output in thermal communication with said energy transfer media that facilitates transport of said energy transfer media from said secondary thermal energy storage module to a low pressure turbine, said low pressure turbine that converts said heat energy from said energy transfer media into secondary work and secondary exhaust;

a generator in mechanical communication with said high pressure turbine and low pressure turbine that utilizes said primary work and said secondary work to provide electricity in said second time period; and

,

a recuperator in thermal communication with said secondary exhaust that extracts waste heat from said secondary exhaust to preheat said energy transfer media before returning said energy transfer media to said source energy input.

17. The system of claim 16 wherein said a first insulated containment vessel and said second insulated containment vessel are combined into a single apparatus.

18. The system of claim 16 further comprising:

a condenser located downstream of said recuperator that reduces the temperature of said energy transfer media;

a energy transfer media reservoir located downstream of said condenser;

a feed pump that pumps said energy transfer media to said primary thermal energy storage module via said recuperator.

19. The system of claim 18 further comprising:

a feedwater heater located between said recuperator and said primary thermal storage module;

a valve structure to optionally direct a portion of said energy transfer media from said primary thermal energy storage module to said feedwater heater to preheat said energy transfer media prior to entry into said primary thermal energy storage module.

20. The system of claim 16 wherein said energy transfer media is water that undergoes phase change during the process of providing electrical output.

21. The system of claim 16 wherein said source energy input is chosen from the group consisting of an electric resistance heater, solar energy, wind energy, geothermal energy, microwave energy, waste heat, chemical energy, fuel cell energy, and nuclear energy.

22. The system of claim 16 wherein said thermal energy storage media contains a salt.

23. The system of claim 16 wherein said thermal energy storage media is a mixture of sodium chloride and magnesium chloride.

24. The system of claim 16 wherein said thermal energy storage media is a compound with a melting point above 350 degrees C.

25. The system of claim 16 wherein said thermal conductive media is a plurality of loosely packed, randomly oriented conductive objects.

26. The system of claim 25 wherein at least a portion of said conductive objects are chosen from the group consisting of granular silicon carbide, metallic rods, metallic spheres, and non-woven metallic fibers.

27. A method of storing thermal energy and providing electrical energy output comprising the steps of:

during a first time period;

transferring thermal energy within an insulated containment vessel from a heat source to a thermal conductive matrix and a thermal energy storage media;

absorbing and conducting said thermal energy from said heat source throughout said thermal conductive matrix;

absorbing said thermal energy from said heat source and said thermal conductive matrix with a thermal storage media;

changing the phase of said thermal storage media from solid to liquid with said thermal energy; and

,

storing said thermal energy in the form of sensible heat in said thermal conductive matrix, and storing said thermal energy in the form of sensible heat and latent heat in said liquefied thermal storage media;

during a second time period;

transferring said stored thermal energy in the form of sensible heat from said thermal conductive matrix through a heat exchanger to an energy transfer media;

transferring said stored thermal energy in the form of latent heat from the phase change of said thermal energy storage media, and sensible heat from said thermal energy storage media through said heat exchanger to said energy transfer media;

transferring thermal energy with said energy transfer media from said insulated containment vessel to a turbine;

converting said thermal energy from said energy transfer media into work and exhaust;

utilizing said work to provide electricity with a generator in mechanical communication with said turbine;

extracting waste heat from said exhaust with a recuperator;

preheating said energy transfer media with said extracted waste heat in said recuperator; and

,

returning said energy transfer media to said insulated containment vessel.

28. The method of claim 27 wherein said steps of said first time period are performed concurrent with said steps of second time period.

29. The method of claim 27 further comprising the steps:

condensing said energy transfer media downstream of said recuperator;

receiving and storing said energy transfer media downstream of said condenser;

pumping said energy transfer media to said thermal energy storage module via said recuperator.

30. The method of claim 27 further comprising the steps:

transferring heat from a first portion of said energy transfer media exiting said turbine to a feedwater heater;

heating a second portion of said energy transfer media entering said thermal storage module with said feedwater heater located between said recuperator and said thermal storage module.

31. The method of claim 27 wherein said turbine is a steam turbine and said energy transfer media is water that undergoes phase change during the process of providing electrical output.

32. The system of claim 27 wherein said turbine is a gas turbine and said energy transfer media is ambient air that does not undergo phase change during the process of providing electrical output.

33. The method of claim 27 further comprising:

compressing said energy transfer media as a gas with the energy output of said turbine;

transferring said compressed energy transfer media to said recuperator;

extracting waste heat from said exhaust;

transferring said waste heat from said exhaust to said compressed gas that is input to said thermal storage module.

34. The method of claim 33 further comprising:

cooling said energy transfer media with a gas cooler located between said recuperator and said compressor.

35. The method of claim 27 further comprising:

providing said source energy input chosen from the group consisting of an electric resistance heater, solar energy, wind energy, geothermal energy, microwave energy, waste heat, chemical energy, fuel cell energy, and nuclear energy.

36. The method of claim 27 further comprising:

providing said thermal energy storage media contains a salt.

37. The method of claim 27 further comprising:

providing said thermal energy storage media as a mixture of sodium chloride and magnesium chloride.

38. The method of claim 27 further comprising:

providing said thermal energy storage media as a compound with a melting point above 350 degrees C.

39. The method of claim 27 further comprising:

providing said thermal conductive media as a plurality of loosely packed, randomly oriented conductive objects.

40. The method of claim 27 further comprising:

providing said conductive objects in a form chosen from the group consisting of granular silicon carbide, metallic rods, metallic spheres, and non-woven metallic fibers.

41. A system for storing thermal energy and providing electrical energy output comprising:

during a first time period;

a means for transferring thermal energy within an insulated containment vessel from a heat source to a thermal conductive matrix and a thermal energy storage media;

a means for absorbing and conducting said thermal energy from said heat source throughout said thermal conductive matrix;

a means for absorbing said thermal energy from said heat source and said thermal conductive matrix with a thermal storage media;

a means for changing the phase of said thermal storage media from solid to liquid with said thermal energy; and

,

a means for storing said thermal energy in the form of sensible heat in said thermal conductive matrix, and storing said thermal energy in the form of sensible heat and latent heat in said liquefied thermal storage media;

during a second time period;

a means for transferring said stored thermal energy in the form of sensible heat from said thermal conductive matrix through a heat exchanger to an energy transfer media;

a means for transferring said stored thermal energy in the form of latent heat from the phase change of said thermal energy storage media, and sensible heat from said thermal energy storage media through said heat exchanger to said energy transfer media;

a means for transferring thermal energy with said energy transfer media from said insulated containment vessel to a turbine;

a means for converting said thermal energy from said energy transfer media into work and exhaust;

a means for utilizing said work to provide electricity with a generator in mechanical communication with said turbine;

a means for extracting waste heat from said exhaust with a recuperator;

a means for preheating said energy transfer media with said extracted waste heat in said recuperator; and

,

a means for returning said energy transfer media to said insulated containment vessel.