Lighting Device Having a Color Tunable Wavelength Converter

• US 20130001597A1
• Filed: 06/28/2011
• Published: 01/03/2013
• Est. Priority Date: 06/28/2011
• Status: Abandoned Application

• Current Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Original Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Inventors: Anc, Maria J., Mishra, Kailash
• Application Number:
  US13/170,365
• Publication Number:
  US 20130001597A1
• Time in Patent Office: Days
• US Class Current: 257/88
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21V 9/32 characterised by the arrangement of the photoluminescent material
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H01L 33/502 Wavelength conversion materials
• CPC Class Codes: H01L 33/504 Elements with two or more wavelength conversion materials
• CPC Class Codes: H01L 33/505 characterised by the shape, e.g. plate or foil
• CPC Class Codes: H01L 33/507 the elements being in intimate contact with parts other than the semiconductor body or integrated with parts other than the semiconductor body

Abstract

There is herein described a lighting device including at least one LED and a wavelength converter. The wavelength converter includes a supporting plate, a plurality of first host sites and a plurality of second host site. The supporting plate is disposed over the LED. The plurality of the first host sites is disposed directly on a surface of the supporting plate. Each of the plurality of first host sites consists essentially of a first matrix and a plurality of first quantum dots dispersed in the first matrix. The first quantum dots have a first common emission peak wavelength. The plurality of the second host sites is disposed directly on the surface of the supporting plate. Each of the plurality of second host sites consists essentially of a second matrix and a plurality of second quantum dots dispersed in the second matrix. The second quantum dots have a second common emission peak wavelength. The second common emission peak wavelength is different from the first common emission peak wavelength.

Claims

1. A lighting device comprising:

at least one LED;

a wavelength converter disposed over the LED, the wavelength converter comprising a supporting plate, a plurality of first host sites and a plurality of second host sites;

the plurality of first host sites being disposed directly on a surface of the supporting plate, each of the plurality of first host sites consisting essentially of a first matrix and a plurality of first quantum dots dispersed in the first matrix, wherein the first quantum dots have a first common emission peak wavelength; and

the plurality of second host sites being disposed directly on the surface of the supporting plate, each of the plurality of second host sites consisting essentially of a second matrix and a plurality of second quantum dots dispersed in the second matrix, wherein the second quantum dots have a second common emission peak wavelength and the second common emission peak wavelength is longer than the first common emission peak wavelength.

2. The lighting device of claim 1, further comprising a plurality of third host sites disposed directly on the surface of the supporting plate, each of the plurality of third host sites consisting essentially of a third matrix and a plurality of third quantum dots dispersed in the third matrix, wherein the third quantum dots have a third common emission peak wavelength and the third common emission peak wavelength is different than the first and second common emission peak wavelengths.

3. The lighting device of claim 2, wherein the third common emission peak wavelength is shorter than the first and second common emission peak wavelengths.

4. The lighting device of claim 1, further comprising a plurality of third host sites disposed directly on the surface of the supporting plate, each of the plurality of third host sites comprising a broad band phosphor.

5. The lighting device of claim 1, wherein the wavelength converter further has one or more vacant spaces, wherein a light emitted from the LED passes through the vacant spaces without conversion from the first or second quantum dots.

6. The lighting device of claim 1, wherein the supporting plate is transparent.

7. The lighting device of claim 1, wherein the supporting plate comprises a polymer and a broad band phosphor.

8. The lighting device of claim 7, wherein the broad band phosphor is a YAG:

Ce phosphor.

9. The lighting device of claim 1, further comprising an encapsulant on top of the supporting plate encapsulating the first and second host sites.

10. The lighting device of claim 1, further comprising an encapsulant enclosing the wavelength converter.

11. The lighting device of claim 10, wherein the encapsulant comprises at least one material selected from a polymer, transparent composite, and glass.

12. The lighting device of claim 1, wherein the first and second host sites have a shape selected from a square, circle, rectangle, hexagon, and triangle.

13. The lighting device of claim 1, wherein the first matrix comprises at least one material selected from a polymer, silicone, silica, and glass.

14. The lighting device of claim 1, wherein the second matrix comprises at least one material selected from a polymer, silicone, silica, and glass.

15. The lighting device of claim 1, wherein the LED is an ultraviolet or blue LED.

16. The lighting device of claim 1, wherein the surface of the supporting plate is uneven, textured, or functionalized.

17. The lighting device of claim 1, further comprising a plurality of LEDs.

18. The lighting device of claim 1, wherein the host sites are spaced apart from each other and at least a portion of the space between the host sites contains quantum dots or a broad band phosphor.

19. The lighting device of claim 1, wherein the host sites are adjacent to each other.

20. The lighting device of claim 1, wherein the host sites have a dot pitch of less than 0.05 mm.

21. The lighting device of claim 20, wherein the host sites have a dot pitch of less than 0.01 mm.