SYSTEM AND METHOD FOR CONTROLLING POWER IN MACHINE HAVING ELECTRIC AND/OR HYDRAULIC DEVICES

• US 20130004281A1
• Filed: 06/29/2011
• Published: 01/03/2013
• Est. Priority Date: 06/29/2011
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Bernardi, John J., ANDERS, Jonathan W., Gorman, Corey L.
• Granted Patent: US 8,909,434 B2
• Time in Patent Office: Days
• US Class Current: 414/687
• CPC Class Codes: B60K 6/12 by means of a chargeable fluidic accumulator
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60L 2200/40 Working vehicles
• CPC Class Codes: B60L 50/10 using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
• CPC Class Codes: B60W 10/30 including control of auxiliary equipment, e.g. air-conditioning compressors or oil pumps
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 2300/17 Construction vehicles, e.g. graders, excavators
• CPC Class Codes: E02F 9/2075 of the hybrid type for vehicles in general B60W20/00
• CPC Class Codes: E02F 9/2091 Control of energy storage means for electrical energy, e.g. battery or capacitors energy recovery arrangements in hydraulic or pneumatic drives E02F9/2217
• CPC Class Codes: E02F 9/2095 Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans control of hydraulic driven equipment E02F9/22
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

Disclosed is a system for controlling power in a machine. The system includes a controller configured to determine a level of power to be provided or consumed by at least one of an electric device and a hydraulic device based on request signals, operation signals, and a control strategy for controlling at least one of electric power and hydraulic power for the machine, and provide control signals for controlling operation of the at least one device. The control strategy includes a subsystem control and a supervisory control. The subsystem control includes at least one of electric and hydraulic subsystem controls for controlling operation of at least one of an electric device and a hydraulic device. The subsystem control is configured to provide range signals indicative of at least one of a range of acceptable electric power levels and a range of acceptable hydraulic power levels, and the supervisory control is configured to determine the control signals.

Claims

1. A system for controlling power in a machine, the system comprising:

a controller configured to;

receive request signals indicative of requested operation of at least one of an electric device and a hydraulic device;

receive operation signals from the at least one device, the operation signals being indicative of a status of the at least one device;

determine a level of power to be provided or consumed by the at least one device based on the request signals, the operation signals, and a control strategy for controlling at least one of electric power and hydraulic power for the machine; and

provide control signals for controlling operation of the at least one device,

wherein the control strategy include a subsystem control and a supervisory control,

wherein the subsystem control includes at least one of an electric subsystem control for controlling operation of an electric device and a hydraulic subsystem control for controlling operation of a hydraulic device,

wherein the subsystem control is configured to provide range signals for at least one of an electric device and a hydraulic device, the range signals being indicative of at least one of a range of acceptable electric power levels and a range of acceptable hydraulic power levels associated with operation of the at least one device, and

wherein the supervisory control is configured to determine the control signals for controlling operation of the at least one device based on the operation signals, the range signals, and the request signals indicative of requested operation of the at least one device.

2. The system of claim 1, wherein the machine comprises an electric device configured to provide electric power and consume electric power, and a hydraulic device configured to provide hydraulic power and consume hydraulic power, and wherein the controller is configured to:

receive request signals indicative of requested operation of the electric and hydraulic devices;

receive operation signals from the electric and hydraulic devices, the operation signals being indicative of a status of the electric and hydraulic devices;

determine a level of power to be provided or consumed by the electric and hydraulic devices based on the request signals, the operation signals, and a control strategy for controlling electric and hydraulic power for the machine; and

provide control signals for controlling operation of the electric and hydraulic devices,

wherein the control strategy includes subsystem controls and a supervisory control,

wherein the subsystem controls include an electric subsystem control for controlling operation of the electric device and a hydraulic subsystem control for controlling operation of the hydraulic device,

wherein the subsystem controls are configured to provide range signals for the electric and hydraulic devices, the range signals being indicative of a range of acceptable electric and hydraulic power levels associated with operation of the electric and hydraulic devices, and

wherein the supervisory control is configured to determine the control signals for controlling operation of the electric and hydraulic devices based on the operation signals, the range signals, and the request signals indicative of requested operation of the electric and hydraulic devices.

3. The system of claim 2, wherein the machine further includes an internal combustion engine and the subsystem controls include an engine subsystem control, and wherein the supervisory control is configured to determine control signals for controlling operation of the internal combustion engine based on the operation signals, the range signals, and the request signals indicative of requested operation of the electric and hydraulic devices.

4. The system of claim 3, wherein the electric device includes a motor/generator, and the hydraulic device includes a hydraulic pump/motor.

5. The system of claim 4, wherein the controller is configured to control supply of power to the internal combustion engine from at least one of the motor/generator and the hydraulic pump/motor, and wherein the controller is configured to control supply of mechanical power from the internal combustion engine to at least one of the motor/generator and the hydraulic pump/motor.

6. The system of claim 2, wherein the operation signals are indicative of an ability of the electric and hydraulic devices to either provide power or consume power upon receipt of the request signals by the controller.

7. The system of claim 2, wherein the range signals are indicative of maximum and minimum power levels at which the electric and hydraulic devices are permitted to operate upon receipt of the request signals by the controller.

8. The system of claim 7, further including an electric subsystem and a hydraulic subsystem, wherein the electric subsystem includes a plurality of electric devices and the hydraulic subsystem includes a plurality of hydraulic devices, wherein range signals associated with an electric device are based on either the electric device alone or on operation of the electric device within the electric subsystem, and wherein range signals associated with a hydraulic device are based on either the hydraulic device alone or on operation of the hydraulic device within the hydraulic subsystem.

9. The system of claim 2, wherein the electric device includes an electric storage device, and wherein the electric subsystem control is configured to provide request signals associated with the electric storage device.

10. The system of claim 2, wherein the hydraulic device includes an accumulator, and wherein the hydraulic subsystem control is configured to provide request signals associated with the accumulator.

11. The system of claim 2, wherein the range of acceptable electric and hydraulic power levels provides limits for the supervisory control.

12. The system of claim 2, wherein the electric device includes at least one of a motor/generator and an electric storage device.

13. The system of claim 12, wherein the electric device comprises a motor/generator configured to consume electric power received from the machine during acceleration and provide electric power to the machine during deceleration.

14. The system of claim 13, wherein controller is configured to control supply of electric power consumed by the motor/generator received from at least one of a battery, an ultra-capacitor, and a second motor/generator, and wherein the controller is configured to control electric power provided by the motor/generator to at least one of the battery for storage, the ultra-capacitor for storage, and the second motor/generator for assisting operation of the second motor/generator.

15. The system of claim 2, wherein the hydraulic device includes at least one of an accumulator, a hydraulic cylinder, and a hydraulic pump/motor.

16. The system of claim 15, wherein the controller is configured to control supply of hydraulic power consumed by the hydraulic pump/motor received from at least one of an accumulator, a hydraulic cylinder, and a second hydraulic pump/motor, and wherein the controller is configured to control hydraulic power provided by the pump/motor to at least one of the accumulator for storage, the hydraulic cylinder for assisting operation of the hydraulic cylinder, and the second hydraulic pump/motor for assisting operation of the second pump/motor.

17. A method for controlling power in a machine comprising an electric device configured to provide electric power and consume electric power, and a hydraulic device configured to provide hydraulic power and consume hydraulic power, the method comprising:

receiving request signals indicative of requested operation of the electric and hydraulic devices;

receiving operation signals from the electric and hydraulic devices, the operation signals being indicative of a status of the electric and hydraulic devices;

determining a level of power to be provided or consumed by the electric and hydraulic devices based on the request signals, the operation signals, and a control strategy for controlling electric and hydraulic power for the machine; and

providing control signals for controlling operation of the electric and hydraulic devices,

wherein the control strategy includes subsystem controls and a supervisory control,

wherein the subsystem controls include an electric subsystem control for controlling operation of the electric device and a hydraulic subsystem control for controlling operation of the hydraulic device,

wherein the subsystem controls are configured to provide range signals for the electric and hydraulic devices, the range signals being indicative of a range of acceptable electric and hydraulic power levels associated with operation of the electric and hydraulic devices, and

wherein the supervisory control is configured to determine the control signals for controlling operation of the electric and hydraulic devices based on the operation signals, the range signals, and the request signals indicative of requested operation of the electric and hydraulic devices.

18. The method of claim 17, wherein the machine further includes an internal combustion engine, and the method further includes determining control signals for controlling operation of the internal combustion engine based on the operation signals, the range signals, and the request signals indicative of requested operation of the electric and hydraulic devices.

19. The method of claim 18, wherein the electric device includes a motor/generator and the hydraulic device includes a hydraulic pump/motor, wherein the method further includes controlling supply of power to the internal combustion engine from at least one of the motor/generator and the hydraulic pump/motor, and wherein the method further includes controlling supply of mechanical power from the internal combustion engine to at least one of the motor/generator and the hydraulic pump/motor.

20. The method of claim 17, wherein the electric device includes a motor/generator configured to consume electric power received from the machine during acceleration and provide electric power to the machine during deceleration, wherein the method further includes controlling supply of electric power consumed by the motor/generator received from at least one of a battery, an ultra-capacitor, and a second motor/generator, and wherein the method further includes controlling electric power provided by the motor/generator to at least one of the battery for storage, the ultra-capacitor for storage, and the second motor/generator for assisting operation of the second motor/generator.

21. The method of claim 17, wherein the hydraulic device includes one of an accumulator, a hydraulic cylinder, and a hydraulic pump/motor, wherein the method further includes controlling supply of hydraulic power consumed by the hydraulic pump/motor received from at least one of an accumulator, a hydraulic cylinder, and a second hydraulic pump/motor, and wherein the method further includes controlling hydraulic power provided by the pump/motor to at least one of the accumulator for storage, the hydraulic cylinder for assisting operation of the hydraulic cylinder, and the second hydraulic pump/motor for assisting operation of the second hydraulic pump/motor.

22. A machine comprising:

a chassis;

an operator interface for controlling operation of the machine;

an electric device coupled to the chassis;

a hydraulic device coupled to the chassis; and

a controller configured to;

receive request signals indicative of requested operation of the electric and hydraulic devices;

receive operation signals from the electric and hydraulic devices, the operation signals being indicative of a status of the electric and hydraulic devices;

determine a level of power to be provided or consumed by the electric and hydraulic devices based on the request signals, the operation signals, and a control strategy for controlling electric and hydraulic power for the machine; and

provide control signals for controlling operation of the electric and hydraulic devices,

wherein the control strategy comprises subsystem controls and a supervisory control,

wherein the subsystem controls include an electric subsystem control for controlling operation of the electric device and a hydraulic subsystem control for controlling operation of the hydraulic device,

wherein the subsystem controls are configured to provide range signals for the electric and hydraulic devices, the range signals being indicative of a range of acceptable electric and hydraulic power levels associated with operation of the electric and hydraulic devices, and

wherein the supervisory control is configured to determine the control signals for controlling operation of the electric and hydraulic devices based on the operation signals, the range signals, and the request signals indicative of requested operation of the electric and hydraulic devices.

23. The machine of claim 22, wherein the machine further includes an internal combustion engine and the subsystem controls include an engine subsystem control, and wherein the supervisory control is configured to determine control signals for controlling operation of the internal combustion engine based on the operation signals, the range signals, and the request signals indicative of requested operation of the electric and hydraulic devices.

24. The machine of claim 23, wherein the electric device includes a motor/generator, and the hydraulic device includes a hydraulic pump/motor.

25. The machine of claim 24, wherein the controller is configured to control supply of power to the internal combustion engine from at least one of the motor/generator and the hydraulic pump/motor, and wherein the controller is configured to control supply of mechanical power from the internal combustion engine to at least one of the motor/generator and the hydraulic pump/motor.

26. The machine of claim 22, wherein the electric device includes at least one of a motor/generator, a battery, and an ultra-capacitor.

27. The machine of claim 22, wherein the hydraulic device includes at least one of a hydraulic pump/motor, a hydraulic cylinder, and an accumulator.

28. The machine of claim 22, wherein the machine further includes:

a cab rotatably mounted on the chassis;

a boom pivotally coupled to the cab;

a stick pivotally coupled to the boom; and

an implement pivotally coupled to the stick,

wherein the electric device includes a motor/generator coupled to the cab and the chassis for rotating the cab with respect to the chassis,

wherein the hydraulic device includes a plurality of hydraulic devices including;

a first hydraulic cylinder coupled to the cab and the boom for pivotally moving the boom with respect to the cab,

a second hydraulic cylinder coupled to the boom and the stick for pivotally moving the stick with respect to the boom, and

a third hydraulic cylinder coupled to the stick and the implement for pivotally moving the implement with respect to the stick.

29. The machine of claim 28, wherein the controller is configured to:

receive signals from the operator interface indicative of requested hydraulic operation of the first hydraulic cylinder, the second hydraulic cylinder, the third hydraulic cylinder, and the motor/generator;

receive the operation signals from the motor/generator and the first, second, and third hydraulic cylinders;

determine a level of power to be provided or consumed by the motor/generator and the first, second, and third hydraulic cylinders based on the request signals, the operation signals, and the control strategy; and

provide control signals for controlling operation of the motor/generator and the first, second, and third hydraulic cylinders.