SYSTEM AND METHOD FOR MANAGING POWER IN MACHINE HAVING ELECTRIC AND/OR HYDRAULIC DEVICES

• US 20130006457A1
• Filed: 06/29/2011
• Published: 01/03/2013
• Est. Priority Date: 06/29/2011
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: ANDERS, Jonathan W., Gorman, Corey L.
• Granted Patent: US 8,606,448 B2
• Time in Patent Office: Days
• US Class Current: 701/22
• CPC Class Codes: B60K 6/12 by means of a chargeable fluidic accumulator
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60L 2200/40 Working vehicles
• CPC Class Codes: B60L 2240/441 Speed
• CPC Class Codes: B60L 50/10 using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
• CPC Class Codes: B60W 10/30 including control of auxiliary equipment, e.g. air-conditioning compressors or oil pumps
• CPC Class Codes: B60W 20/10 Controlling the power contribution of each of the prime movers to meet required power demand
• CPC Class Codes: B60W 2300/17 Construction vehicles, e.g. graders, excavators
• CPC Class Codes: E02F 9/2075 of the hybrid type for vehicles in general B60W20/00
• CPC Class Codes: E02F 9/2091 Control of energy storage means for electrical energy, e.g. battery or capacitors energy recovery arrangements in hydraulic or pneumatic drives E02F9/2217
• CPC Class Codes: E02F 9/2095 Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans control of hydraulic driven equipment E02F9/22
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: E02F 9/2246 Control of prime movers, e.g. depending on the hydraulic load of work tools
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility

Abstract

A system for controlling power in a machine includes a controller. The controller is configured to receive request signals indicative of requested operation of at least one of an electric device and a hydraulic device. The controller is further configured to determine a requested level of power required to meet the requested operation and determine an ability of the engine to supply the requested level of power. The controller is further configured to provide control signals to the at least one device to either supply power to the engine or receive power from the engine based on the ability of the engine to supply the requested level of power. The controller is also configured to provide control signals to the engine to control speed and output of the engine, wherein the control signals provided to the engine and the at least one device result in operation of the engine within a speed range of a target engine speed.

Claims

1. A system for controlling power in a machine comprising an engine configured to provide power to at least one of an electric device and a hydraulic device and receive power from the at least one device, the system comprising:

a controller configured to;

receive request signals indicative of requested operation of the at least one device;

determine a requested level of power required to meet the requested operation based on the request signals;

determine an ability of the engine to supply the requested level of power upon receipt of the request signals;

provide control signals to the at least one device to either supply power to the engine or receive power from the engine based on the ability of the engine to supply the requested level of power; and

provide control signals to the engine to control speed and output of the engine,

wherein the control signals provided to the engine and the at least one device result in operation of the engine within a speed range of a target engine speed.

2. The system of claim 1, wherein the at least one device includes an electric device configured to provide electric power and consume electric power, and a hydraulic device configured to provide hydraulic power and consume hydraulic power, and wherein the request signals are indicative of requested operation of at least one of the electric and hydraulic devices, wherein the controller is configured to provide control signals to the electric and hydraulic devices to either supply power to the engine or receive power from the engine based on the ability of the engine to supply the requested level of power, and wherein the control signals provided to the engine and electric and hydraulic devices result in operation of the engine within the speed range of the target engine speed.

3. The system of claim 2, wherein the request signals are indicative of initiation of the requested operation, and wherein the control signals result in at least one of the electric device and the hydraulic device supplying power to the engine.

4. The system of claim 3, wherein the control signals result in supplying power to the engine at a first level upon receipt of the request signals, and wherein the level of power supplied to the engine is gradually reduced thereafter.

5. The system of claim 2, wherein the request signals are indicative of cessation of the requested operation, and wherein the control signals result in the engine supplying power to at least one of the electric device and the hydraulic device.

6. The system of claim 5, wherein the control signals result in the engine supplying power to the at least one electric and hydraulic device at a first level upon receipt of the request signals, and wherein the level of power supplied to the at least one electric and hydraulic device is gradually reduced thereafter.

7. The system of claim 1, wherein the speed range is 300 rpm.

8. The system of claim 2, wherein the controller is further configured to:

receive a signal indicative of a requested electric operation of the electric device, the requested electric operation corresponding to a requested electric power level;

receive a signal indicative of a requested hydraulic operation of the hydraulic device, the requested hydraulic operation corresponding to a requested hydraulic power level;

compare a combined requested power level of a sum of the requested electric and hydraulic power levels to a combined maximum available power level; and

wherein if the combined maximum available power level is less than the combined requested power level;

provide a control signal for supplying an amount of electric power to the electric device at a level less than the requested electric power level, and

provide a signal for supplying an amount of hydraulic power to the hydraulic device at a level less than the requested hydraulic power level.

9. The system of claim 8, wherein the combined maximum available power level is based on a lesser of either a predetermined maximum power level or a level of power available from the engine and the electric and hydraulic devices upon receipt of the signals indicative of the requested operation.

10. The system of claim 8, wherein the level less than the requested electric power level is based on a predetermined electric power output ratio associated with the electric device, and the level less than the requested hydraulic power level for the hydraulic device is based on a predetermined hydraulic power output ratio associated with the hydraulic device.

11. A method for controlling power in a machine comprising an electric device configured to provide electric power and consume electric power, a hydraulic device configured to provide hydraulic power and consume hydraulic power, and an engine configured to provide power to the electric and hydraulic devices and receive power from the electric and hydraulic devices, the method comprising:

receiving request signals indicative of requested operation of at least one of the electric and hydraulic devices;

determining a requested level of power required to meet the requested operation based on the request signals;

determining an ability of the engine to supply the requested level of power upon receipt of the request signals;

operating the electric and hydraulic devices to either supply power to the engine or receive power from the engine based on the ability of the engine to supply the requested level of power; and

operating the engine and the electric and hydraulic devices such that the engine is operated within a speed range of a target engine speed.

12. The method of claim 11, wherein the request signals are indicative of initiation of the requested operation, and wherein the method includes supplying power to the engine via at least one of the electric device and the hydraulic device.

13. The method of claim 12, wherein supplying power to the engine includes supplying power at a first level upon receipt of the request signals and gradually reducing the level of power supplied to the engine thereafter.

14. The method of claim 11, wherein the request signals are indicative of cessation of the requested operation, and wherein the method includes supplying power to at least one of the electric device and the hydraulic device via the engine.

15. The method of claim 14, wherein supplying power to at least one of the electric device and the hydraulic device includes supplying power at a first level upon receipt of the request signals and gradually reducing the level of power supplied to at least one of the electric device and the hydraulic device thereafter.

16. A machine comprising:

a chassis;

an operator interface for controlling operation of the machine;

an engine coupled to the chassis;

an electric device coupled to the chassis;

a hydraulic device coupled to the chassis; and

a controller configured to;

receive request signals indicative of requested operation of at least one of the electric and hydraulic devices;

determine a requested level of power required to meet the requested operation based on the request signals;

determine an ability of the engine to supply the requested level of power upon receipt of the request signals;

provide control signals to the electric and hydraulic devices to either supply power to the engine or receive power from the engine based on the ability of the engine to supply the requested level of power; and

provide control signals to the engine to control speed and output of the engine,

wherein the control signals provided to the engine and electric and hydraulic devices result in operation of the engine within a speed range of a target engine speed.

17. The machine of claim 16, wherein the electric device includes a motor/generator coupled to the engine and configured to receive power from the engine or supply power to the engine, and wherein the machine further includes an electric storage device coupled to the motor/generator and configured to supply electric power to the motor/generator or receive power from the motor/generator.

18. The machine of claim 17, wherein the electric storage device includes at least one of a battery and an ultra-capacitor.

19. The machine of claim 17, wherein the request signals are indicative of initiation of operation of the hydraulic device, and wherein the control signals include a signal configured to result in the motor/generator supplying power to the engine, such that the engine operates within the speed range.

20. The machine of claim 17, wherein the request signals are indicative of cessation of operation of the hydraulic device, and wherein the control signals include a signal configured to result in the engine supplying power to the motor/generator, such that the engine operates within the speed range.

21. The machine of claim 16, wherein the hydraulic device includes a pump/motor coupled to the engine and configured to receive power from the engine or supply power to the engine, and wherein the machine further includes a hydraulic storage device coupled to the pump/motor and configured to supply hydraulic power to the pump/motor or receive power from the pump/motor.

22. The machine of claim 21, wherein the hydraulic storage device includes an accumulator.

23. The machine of claim 21, wherein the request signals are indicative of initiation of operation of the electric device, and wherein the control signals include a signal configured to result in the pump/motor supplying power to the engine, such that the engine operates within the speed range.

24. The machine of claim 21, wherein the request signals are indicative of cessation of operation of the electric device, and wherein the control signals include a signal configured to result in the engine supplying power to the pump/motor, such that the engine operates within the speed range.

25. The machine of claim 16, further including:

a cab rotatably mounted on the chassis;

a boom pivotally coupled to the cab;

a stick pivotally coupled to the boom; and

an implement pivotally coupled to the stick,

wherein the electric device includes a motor/generator coupled to the cab and the chassis for rotating the cab with respect to the chassis, and

wherein the hydraulic device includes a pump/motor, and the machine further includes;

a first hydraulic cylinder coupled to the cab and the boom for pivotally moving the boom with respect to the cab,

a second hydraulic cylinder coupled to the boom and the stick for pivotally moving the stick with respect to the boom, and

a third hydraulic cylinder coupled to the stick and the implement for pivotally moving the implement with respect to the stick, and

wherein the pump/motor is configured to supply power to the hydraulic cylinders.