HUMIDIFICATION OF RESPIRATORY GASES

• US 20130008440A1
• Filed: 08/13/2012
• Published: 01/10/2013
• Est. Priority Date: 09/17/2009
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Verma, Hargopal, Smith, Ian Malcolm, Jones, Richard Llewelyn, MAURER, Dimitri Marco
• Granted Patent: US 9,737,682 B2
• Time in Patent Office: Days
• US Class Current: 128/203.12
• CPC Class Codes: A61M 16/109 the humidifying liquid or the beneficial agent
• CPC Class Codes: A61M 16/16 Devices to humidify the respiration air A61M16/1045 takes precedence
• CPC Class Codes: A61M 2205/3379 Masses, volumes, levels of fluids in reservoirs, flow rates
• CPC Class Codes: A61M 2205/3382 Upper level detectors
• CPC Class Codes: A61M 2205/3386 Low level detectors
• CPC Class Codes: A61M 2205/3389 Continuous level detection A61M2205/3393 takes precedence
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 2205/584 having a color code

Abstract

A tub is configured to contain a supply of water and be inserted into a chamber of a humidifier. The tub includes a tub base configured to contain a supply of water and a tub lid connected to the tub base. The tub lid includes an inlet configured to receive a flow of breathable gas to be humidified and an outlet for the humidified flow of breathable gas. The tub further includes a water level indicator configured to indicate a level of the supply of water in the tub base. The water level indicator includes an inclined portion configured to direct the flow of breathable gas from the inlet away from the outlet. The water level indicator may be visible through the inlet.

Claims

1. A tub configured to contain a supply of water and to be coupled to a humidifier, comprising:

a tub base configured to contain the supply of water;

a tub lid connected to the tub base, the tub lid including an inlet configured to receive a flow of breathable gas to be humidified;

an outlet for the humidified flow of breathable gas; and

a water level indicator configured to indicate a level of the supply of water in the tub base, the water level indicator comprising an inclined portion configured to direct the flow of breathable gas from the inlet away from the outlet.

4. A tub according to claim 1, wherein the water level indicator further comprises a base portion.

5. A tub according claim 4, wherein the inclined portion extends from the base portion.

6. A tub according to claim 1, wherein the water level indicator is coupled to the inlet.

7. A tub according to claim 1, wherein the water level indicator comprises indicia and/or a marking configured to indicate at least a maximum water fill level in the tub base.

8. A tub according to claim 7, wherein the indicia and/or marking is provided on the inclined portion.

9. A tub according to claim 1, wherein the tub lid comprises a channel configured to receive the flow of breathable gas and direct the flow of breathable gas to the inlet, the channel comprising a channel inlet and a channel outlet.

10. A tub according to claim 9, wherein the tub lid comprises a cover portion that covers the channel from the channel inlet to the channel outlet.

11. A tub according to claim 9, wherein the channel is angled upward from the channel inlet to the channel outlet.

12. A tub according to claim 9, wherein the channel outlet is provided in a sump region of the tub lid.

13. A tub according to claim 12, wherein the inlet is provided in the sump region below the channel outlet.

14. A tub according to claim 13, wherein the inlet is provided at a bottom of the sump region and is configured to direct water poured into the sump region into the tub base.

15. A tub according to claim 13, wherein the base portion of the water level indicator is connected to the sump region of the tub lid.

16. A tub according to claim 15, wherein the base portion extends at least partially around the inlet.

17. A tub according to claim 16, wherein the base portion extends half way around the inlet.

18. A tub according to claim 1, wherein the water level indicator is integrally formed with the tub lid.

19. A tub according to claim 1, wherein the tub lid comprises a wall extending from a region adjacent the inlet in a direction away from the outlet to direct the flow of breathable gas away from the outlet.

20. A tub according to claim 1, wherein the inclined portion is angled with respect to a bottom plane of the tub lid at just over 90°

to just under 180°

.

21. A tub according to claim 20, wherein the inclined portion is angled about 125°

.

22. A tub according to claim 15, wherein the base portion is angled with respect to a vertical axis of the inlet about 1°

-10°

.

23. A tub according to claim 22, wherein the base portion is angled about 5°

.

24. A tub according to claim 1, wherein the outlet is angled downwardly at about 25°

-35°

.

25. A tub according to claim 24, wherein the outlet is angled downwardly about 29.5°

.

26. A tub according to claim 1, wherein a top of the outlet is displaced from a top of the lid by about 1 mm-10 mm.

27. A tub according to claim 26, wherein the top of the outlet is displaced about 5.6 mm.

28. A tub according to claim 1, wherein the tub base is formed of metal.

29. A tub according to claim 28, wherein the tub base is formed of stainless steel.

30. A tub according to claim 28, wherein the tub base is formed of aluminum.

31. A tub according to claim 1, wherein the tub lid is formed of plastic.

32. A tub according to claim 31, wherein the tub lid is formed of polycarbonate.

33. A tub according to claim 31, wherein the tub base is transparent.

34. A tub according to claim 31, wherein the tub lid is formed of acrylonitrile butadiene styrene (ABS).

35. A tub according to claim 1, wherein the tub lid is releasably attached to the tub base.

36. A tub according to claim 35, further comprising a latching plate for releasably attaching the tub lid to the tub base.

37. A tub according to claim 36, wherein the latching plate comprises a plurality of clips configured to releasably engage the tub lid.

38. A tub according to claim 37, wherein the clips are connected to the latching plate by living hinges.

39. A tub according to claim 36, wherein the latching plate comprises a rim configured to engage a rim of the tub base when the latching plate and tub base are connected.

40. A tub according to claim 39, wherein the latching plate comprises a plurality of corner flanges configured to align with a plurality of corners of the tub lid.

41. A tub according to claim 36, wherein the tub base and latching plate are connected by a friction fit.

42. A tub according to claim 36, wherein the latching plate is formed of polypropylene.

43. A tub according to claim 1, wherein the tub lid is connected to the tub base by welding or adhesive.

44. A tub according to claim 1, further comprising:

a seal provided between the tub base and the tub lid.

45. A tub according to claim 44, wherein the seal is provided in a recess of a rim of the tub lid.

46. A tub according to claim 45, wherein the recess of the rim comprises a projection received in a recess in the seal, and the seal comprises a sealing edge that is deformed by the projection upon connection of the tub lid to the tub base.

47. A tub according to claim 44, wherein the seal is formed of thermoplastic elastomer (TPE) or silicone.

48. A tub according to claim 44, wherein the seal is a different colour than the tub lid.

49. A tub according to claim 48, further comprising TPE or silicone the same colour as the seal moulded onto at least a portion of the water level indicator.

50. A tub according to claim 49, wherein the TPE or silicone is moulded onto the inclined portion.

51. A tub according to claim 49, wherein the TPE or silicone is moulded onto indicia and/or a marking on the water level indicator.

52. A humidifier for humidifying a flow of breathable gas to be delivered to a patient, the humidifier comprising:

a chamber configured to receive the flow of breathable gas;

a humidifier lid provided on the chamber and being movable between an open position and a closed position;

a humidifier seal provided on the humidifier lid, the humidifier seal being configured to seal the chamber such that the flow of breathable gas pressurizes the chamber; and

a tub according to claim 1 configured to be inserted into the chamber.

53. A humidifier according to claim 52, wherein the humidifier lid is hinged to the chamber.

54. A humidifier according to claim 52, further comprising an aperture in the chamber and a light, such as an LED, configured to shine through the aperture.

55. A humidifier according to claim 54, further comprising a transparent cover over the aperture.

56. A humidifier according to claim 55, wherein the cover is coloured.

57. A humidifier according to claim 52, wherein the humidifier lid comprises a window and the seal comprises an aperture that surrounds the window.

58. A humidifier according to claim 52, wherein the chamber comprises a cradle.

59. A humidifier according to claim 58, wherein the cradle comprises an inlet configured to receive the flow of breathable gas.

60. A humidifier according to claim 58, wherein the cradle comprises an outlet for the humidified flow of breathable gas.

61. A humidifier according to claim 60, wherein the outlet of the tub lid is configured to deliver the humidified flow of breathable gas to the outlet of the cradle.

62. A respiratory apparatus for delivering a flow of breathable gas to a patient, comprising:

a flow generator configured to generate the flow of breathable gas; and

a humidifier according to claim 52, wherein the humidifier is configured to be connected to the flow generator.

63. A tub according to claim 8, wherein the indicia and/or marking includes wording that is oriented vertically so that the wording is progressively covered as the tub base is filled with water.

64. At tub according to claim 63, wherein the indicia and/or marking includes a vertically oriented line adjacent the wording and including an arrow at its top end, oriented towards a filling direction.

2. A tub configured to contain a supply of water and to be coupled to a humidifier, comprising:

a tub base configured to contain the supply of water;

a tub lid connected to the tub base, the tub lid including an inlet configured to receive a flow of breathable gas to be humidified;

an outlet for the humidified flow of breathable gas; and

a water level indicator configured to indicate a level of the supply of water in the tub base, wherein the water level indicator is visible through the inlet.

3. A tub according to claim 2, wherein the water level indicator comprises an inclined portion.

65. A water level indicator for a humidifier tub comprising

a base portion having an inclined portion extending therefrom,

the inclined portion configured to direct a flow of breathable gas from a tub inlet away from a tub outlet,

wherein the inclined portion is visible through the tub inlet to provide an indication of a level of water present in the humidifier tub.