RIGID TONNEAU COVER AND CLAMP MECHANISM THEREFOR

• US 20130015678A1
• Filed: 07/12/2011
• Published: 01/17/2013
• Est. Priority Date: 07/12/2011
• Status: Active Grant

• Current Assignee: Rugged Liner, Inc. (Sports Resorts Acquisition Corp.)
• Original Assignee: Rugged Liner, Inc. (Sports Resorts Acquisition Corp.)
• Inventors: Williamson, Scott A., Williamson, Michael, Kosinski, David, Walser, Thomas Dean
• Granted Patent: US 8,511,736 B2
• Time in Patent Office: Days
• US Class Current: 296/100.09
• CPC Class Codes: B60J 7/1607 for covering load areas, e.g. rigid panels for pick-up truck beds
• CPC Class Codes: E05C 19/10 Hook fastenings; Fastenings in which a link engages a fixed hook-like member
• CPC Class Codes: E05C 19/14 with toggle action
• CPC Class Codes: F16B 2/185 using levers
• CPC Class Codes: Y10T 292/20 Clamps

Abstract

A tonneau cover for selectively enclosing a space within a cargo box. The cover includes a substantially rigid panel provided with an elongate channel laterally extending between a proximate end located proximate a side edge of the cover and a distal end at which the channel terminates. The cover includes a clamp mechanism slidably engaged with the channel, and the clamp mechanism includes a handle, a block member slidably received in the channel, an elongate rod member coupled to the handle, and a latch or hook member connected to the rod member. The latch member is moveable between a clamped position for operatively engaging a portion of the cargo box and a released position for spacing the latch member from and placing the latch member out of operative engagement with the cargo box. The handle and rod member are positioned in the channel in the clamp mechanism stowed position. Also a clamp mechanism, and a method of operating a clamp mechanism.

Claims

1. A tonneau cover for selectively enclosing a space within a cargo box, comprising:

a substantially rigid panel having spaced front and rear edges;

said substantially rigid panel having opposite side edges between which said front and rear edges laterally extend, said substantially rigid panel provided with an elongate channel laterally extending between a proximate end located proximate one of said side edges and a distal end at which said channel terminates; and

a clamp mechanism slidably engaged with said channel, said clamp mechanism having operative and stowed positions spaced along said channel, said clamp mechanism comprising;

a handle,

a block member slidably received in said channel with said handle and said block member having relative movement,

an elongate rod member coupled to said handle and said block member with said handle and said rod member having relative movement, and

a latch member connected to said rod member and moveable between a clamped position for operatively engaging a portion of the cargo box and a released position for spacing said latch member from and placing said latch member out of operative engagement with the cargo box;

said handle and said rod member positioned in said channel in said clamp mechanism stowed position.

2. The invention of claim 1, wherein said rod member and said handle are selectively angularly retained to each other in said clamp mechanism operative and stowed positions.

3. The invention of claim 2, wherein said rod member and said latch member are at least partially contained within said handle when said rod member and said handle are angularly retained to each other.

4. The invention of claim 1, wherein said clamp mechanism further comprises a pivot member having a pivot axis, said block member and said handle are in sliding engagement with each other during relative angular movement therebetween, said rod member and said handle are pivotably coupled about said pivot axis, and said latch member has a selected position along said rod member relative to said pivot axis.

5. The invention of claim 1, wherein said substantially rigid panel has a pocket located at said channel distal end, said pocket having an opening aligned with said channel, and said handle is received in said pocket in said clamp mechanism stowed position.

6. The invention of claim 1, wherein said clamp mechanism further comprises a pivot member having a pivot axis, said rod member extends between said latch member and said pivot member in a direction substantially perpendicular to said pivot axis, and said block member and said rod member are pivotably coupled through said pivot member.

7. The invention of claim 6, wherein said pivot member has clamping movement relative to said block member in a direction substantially perpendicular to said pivot axis.

8. The invention of claim 1, further comprising a stop mechanism having selectively fixed positions along said channel, and wherein said stop mechanism and said block member are engaged in one of said clamp mechanism operative and stowed positions.

9. The invention of claim 8, wherein said stop mechanism and said clamp mechanism are separable along said channel, and said clamp mechanism and said stop mechanism are abuttingly engaged in said clamp mechanism operative position.

10. The invention of claim 1, wherein said substantially rigid panel comprises a frame that defines said front, rear and side edges of said substantially rigid panel, an elongate clamp track member defining said channel, and an elongate clamp track support rail, the opposite ends of said clamp track support rail and one end of said elongate clamp track member connected to said frame, the other end of said elongate clamp track member supported by said clamp track support rail.

11. The invention of claim 10, wherein said substantially rigid panel comprises a composite sheet member surrounded by said frame and having exterior and interior sheets respectively defining opposite sides of said substantially rigid panel and a substantially rigid planar core disposed between and affixed to said exterior and interior sheets;

and

said elongate clamp track member is disposed in a cooperating slot extending through the thicknesses of said interior sheet and said core of said substantially rigid panel.

12. The invention of claim 10, further comprising a clamp track end support;

and

wherein the other end of said elongate clamp track member is supported by said clamp track support rail through an intermediary said clamp track end support, a portion of said intermediary clamp track end support is disposed in said distal end of said channel, and said intermediary clamp track end support is connected to said clamp track support rail.

13. The invention of claim 12, wherein said clamp track member includes an opening to said channel through which said block member of said clamp mechanism is received into and is removed from said channel;

and further comprising a cover plate selectively positioned over said opening and secured to said clamp track member and said clamp track end support, whereby said opening is closed by said cover plate.

14. The invention of claim 13, wherein a pocket is defined at said distal end of said channel by said cover plate and said clamp track member, and said handle is received in said pocket in said clamp mechanism stowed position.

15. The invention of claim 1, wherein said channel is a first channel and further comprising a second said channel, and a second said clamp mechanism slidably engaged with said second channel;

wherein said distal ends of said first and second channels are laterally spaced from each other, said distal end of neither of said first and second channels being located between said proximate and distal ends of the other said channel.

16. A clamp mechanism comprising:

a handle;

a block member with said handle and said block member having relative movement;

an elongate rod member coupled to said handle with said handle and said rod member having relative movement, said rod member coupled to said block member and having angularly spaced depending and elevated positions relative to said block member; and

a latch member connected to said rod member and having clamped and released positions when said rod member is in said depending position, said latch member having a first spacing from said block member in said clamped position, and a second spacing from said block member in said released position with said second spacing being greater than said first spacing;

wherein movement of said latch member between said clamped and released positions is urged by said relative movement between said handle and said rod member.

17. The invention of claim 16, wherein said rod member and said handle are selectively angularly retained to each other.

18. The invention of claim 17, wherein said rod member and said latch member are at least partially contained within said handle when said rod member and said handle are angularly retained to each other.

19. The invention of claim 16, wherein said handle and said rod member are pivotably coupled about a pivot axis and said handle includes a bearing surface slidably engaged with said block member and that defines a bearing axis, said pivot and bearing axes being spaced and substantially parallel and lying in an imaginary plane fixed relative to said handle, said imaginary plane having substantially perpendicular orientations relative to said block member in said clamped and released positions, respectively.

20. The invention of claim 16, further comprising a pivot member having a pivot axis, said block member and said handle in sliding engagement with each other during relative angular movement therebetween, said rod member and said handle pivotably coupled about said pivot axis, said latch member having a selected position along said rod member relative to said pivot axis.

21. The invention of claim 16, further comprising a pivot member having a pivot axis, said rod member extending between said latch member and said pivot member in a direction substantially perpendicular to said pivot axis, said block member and said rod member pivotably coupled through said pivot member.

22. The invention of claim 21, wherein said handle and said rod member are pivotably coupled through said pivot member.

23. The invention of claim 21, wherein said handle and said block member are pivotably coupled through said pivot member.

24. The invention of claim 21, wherein said pivot member has clamping movement relative to said block member in a direction substantially perpendicular to said pivot axis.

25. The invention of claim 24, wherein said movement of said latch between said clamped and released positions is induced by said clamping movement of said pivot member.

26. The invention of claim 24, wherein said pivot member clamping movement is induced by said relative movement between said handle and said rod member.

27. The invention of claim 21, wherein the location of said pivot axis relative to said handle remains substantially unchanged.

28. A method of operating a clamp mechanism for clamping first and second objects together, comprising the steps of:

positioning a block member of the clamp mechanism engaged with the first object to place the clamp mechanism in an operative position relative to the first object;

pivotably moving a rod member of the clamp mechanism relative to the block member into a depending position relative to the block member and positioning a latch member of the clamp mechanism connected to the rod member to become operatively engaged with the second object;

moving a handle of the clamp mechanism relative to the rod member and thereby moving the latch member towards the block member and into operative engagement with the second object; and

drawing the first object and second object towards each other and into clamped engagement by shortening a distance between the block member and the latch member by rotatably moving the handle relative to the block member.

29. The invention of claim 28, wherein said step of drawing the first object and second object towards each other and into clamped engagement includes rotatably moving the handle about a pivot axis between elevated and depending positions relative to the block member.

30. The invention of claim 29, wherein the pivot axis and latch member are selectively distanced along the rod member, and further comprising the step of inducing clamping movement of the pivot axis relative to the block member by rotatably moving the handle relative to the block member between elevated and depending positions relative to the block member.