VERTEBRAL JOINT IMPLANTS AND DELIVERY TOOLS

• US 20130023995A1
• Filed: 09/26/2012
• Published: 01/24/2013
• Est. Priority Date: 06/06/2008
• Status: Active Grant

• Current Assignee: Providence Medical Technology, Inc.
• Original Assignee: Providence Medical Technology, Inc.
• Inventors: Tanaka, Shigeru, McCormack, Bruce M., Leugers, Martin, Smith, Jeffrey D., Carver, Jonathan, Druker, Joshua, Liou, Edward, Eyster, Edward Fletcher, Tu, Kurin, Lombrozo, Peter
• Granted Patent: US 8,623,054 B2
• Time in Patent Office: Days
• US Class Current: 623/17.16
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1735 for rasps or chisels
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 17/7074 Tools specially adapted for spinal fixation operations other than for bone removal or filler handling A61B17/7062, A61B17/808, A61B17/8858 take precedence; for spinal image producing devices A61B90/36, A61B34/20; markers A61B90/39
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 17/8811 characterised by the introducer tip, i.e. the part inserted into or onto the bone
• CPC Class Codes: A61B 17/8819 characterised by the introducer proximal part, e.g. cannula handle, or by parts which are inserted inside each other, e.g. stylet and cannula A61B17/8825 takes precedence
• CPC Class Codes: A61B 17/8822 characterised by means facilitating expulsion of fluid from the introducer, e.g. a screw pump plunger, hydraulic force transmissions, application of vibrations or a vacuum
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/00429 with a roughened portion
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/320028 with reciprocating movements
• CPC Class Codes: A61B 2090/031 torque limiting
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: A61B 2090/037 with a frangible part, e.g. by reduced diameter
• CPC Class Codes: A61F 2/4405 : for apophyseal or facet joints, i.e. between adjacent spinous or transverse processes devices implanted between spinous or transverse processes A61B17/7062
• CPC Class Codes: A61F 2/4455 : for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/447 : substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 : of spinal prostheses
• CPC Class Codes: A61F 2002/30131 : horseshoe- or crescent- or C-shaped or U-shaped
• CPC Class Codes: A61F 2002/30168 : L-shaped
• CPC Class Codes: A61F 2002/30176 : V-shaped
• CPC Class Codes: A61F 2002/30266 : wedge-shaped parallelepipeds
• CPC Class Codes: A61F 2002/30289 : helically-coiled
• CPC Class Codes: A61F 2002/30378 : Spherically-shaped protrusion and recess
• CPC Class Codes: A61F 2002/30405 : made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30451 : soldered or brazed or welded
• CPC Class Codes: A61F 2002/30471 : connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30484 : Mechanically expandable devices located on the first prosthetic part for locking into or onto the second prosthetic part
• CPC Class Codes: A61F 2002/30507 : using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/3052 : unrestrained in only one direction, e.g. moving unidirectionally
• CPC Class Codes: A61F 2002/30523 : by means of meshing gear teeth
• CPC Class Codes: A61F 2002/30538 : for adjusting angular orientation
• CPC Class Codes: A61F 2002/30556 : for adjusting thickness
• CPC Class Codes: A61F 2002/30599 : stackable
• CPC Class Codes: A61F 2002/30733 : Inserts placed into an endoprosthetic cavity, e.g. for modifying a material property
• CPC Class Codes: A61F 2002/30841 : Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/3085 : with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/30904 : serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: H04L 45/00 : Routing or path finding of packets in data switching networks routing or path finding in wireless networks H04W40/00
• CPC Class Codes: H04L 45/02 : Topology update or discovery
• CPC Class Codes: H04L 45/22 : Alternate routing
• CPC Class Codes: H04L 45/28 : using route fault recovery
• CPC Class Codes: H04W 28/04 : Error control

Abstract

A spinal joint distraction system for treating a facet joint including articular surfaces having a contour is disclosed and may include a delivery device including a generally tubular structure adapted to engage a facet joint, an implant adapted to be delivered through the delivery device and into the facet joint, the implant comprising two members arranged in opposed position, and an implant distractor comprising a generally elongate member adapted to advance between the two members of the implant causing separation of the members and distraction of the facet joint, wherein the implant is adapted to conform to the shape of the implant distractor and/or the articular surfaces of the facet upon being delivered to the facet joint. Several embodiments of a system, several embodiments of an implant, and several methods are disclosed including a method for interbody fusion.

Claims

1. A method of implanting an implant in a spinal facet joint space, the method comprising:

a) minimally invasively routing into the spinal facet joint space via a posterior approach a first chamfered tip of a first tool, the first tool comprising a proximal portion, a distal portion opposite the proximal portion, and a shaft extending between the proximal and distal portions, the distal portion distally terminating as the first chamfered tip;

b) routing a second tool over the first tool, the second tool comprising a proximal region, a distal region opposite the proximal region, and a tubular body extending between the proximal and distal regions and comprising a lumen extending through the tubular body between the proximal and distal regions, the distal region distally terminating as a second chamfered tip, wherein the second tool is routed over the first tool until the second chamfered tip is received in the spinal facet joint adjacent the first chamfered tip;

c) routing a third tool through the lumen of the second tool, the third tool comprising an implant support structure releasably coupled to the implant, the third tool further comprising a proximal part, a distal part opposite the proximal part, and an elongated body extending between the proximal and distal parts, the distal part terminating as the implant support structure, wherein the third tool is routed through the lumen until the implant is received in the spinal facet joint adjacent the second chamfered tip; and

d) releasing the implant from the third tool.

2. The method of claim 1, wherein the first chamfered tip comprises a first planar surface approximately parallel to a longitudinal axis of the shaft.

3. The method of claim 2, wherein the first chamfered tip is a double chamfer tip and further comprises a second planar surface opposite the first planar surface.

4. The method of claim 1, wherein the first chamfered tip has a proximal-distal length adapted to extend substantially across the spinal facet joint space.

5. The method of claim 4, wherein the proximal-distal length of the first chamfered tip is between approximately 5 mm to approximately 35 mm.

6. The method of claim 2, wherein the distal portion further includes a transition region between the first planar surface and an outer surface of the shaft.

7. The method of claim 6, wherein the transition region includes an arcuate surface.

8. The method of claim 1, wherein routing the second tool over the first tool comprises slidably receiving the first tool in the lumen of the second tool.

9. The method of claim 1, wherein a longitudinal cross section of the first chamfered tip is generally similar to a longitudinal cross section of the second chamfered tip.

10. The method of claim 1, wherein the second chamfered tip comprises a first fork and a second fork offset from the first fork by a distance transverse to a longitudinal axis of the tubular body.

11. The method of claim 10, wherein the first fork distally tapers towards a distal point.

12. The method of claim 10, wherein the implant support structure comprises a first arm and a second arm offset from the first arm by a distance transverse to a longitudinal axis of the elongated body, and the implant is supported between the first and second arms when the implant is releasably coupled to the implant support structure.

13. The method of claim 12, wherein the proximal region of the second tool includes a first structure and the proximal part of the third tool includes a second structure configured to matingly engage with the first structure, and when the first and second structures are matingly engaged, the first arm and second arm are respectively generally aligned with the first fork and second fork.

14. The method of claim 12, wherein the first arm comprises a radially inward surface with a longitudinally extending ridge that projects radially inward from the radially inward surface, and the longitudinally extending ridge is received between a pair of longitudinally extending features of the implant.

15. The method of claim 14, wherein the pair of longitudinally extending features of the implant comprises opposed planar members of the implant.

16. The method of claim 1, wherein releasing the implant further comprises acting on the proximal part of the third tool to release the implant from the implant support structure.

17. The method of claim 16, wherein the elongated body of the third tool comprises a lumen extending between the proximal and distal parts, the third tool further comprising a rod extending through the lumen of the elongated body, and wherein acting on the proximal part of the third tool to release the implant from the implant support structure causes the rod to distally displace within the lumen of the elongated body to act upon the implant.

18. The method of claim 17, wherein acting on the proximal part of the third tool to release the implant from the implant support structure further comprises causing the rod to rotate about a longitudinal axis of the rod within the lumen of the elongated body.

19. The method of claim 18, wherein the implant includes a pair of opposed members and a threaded member, and, when the threaded member is acted on by the rod both rotating and distally displacing, the threaded member is caused to be threadably received between the pair of opposed members.

20. The method of claim 1, further comprising:

causing a hollow body of a decorticator to receive a longitudinally extending member that comprises a distal termination located in the spinal facet joint space, the decorticator comprising a proximal end, a distal end opposite the proximal end and the hollow body extending between the proximal and distal ends, the distal end distally terminating in a decorticating surface including an abrasive surface or a plurality of teeth; and

routing the decorticator over the longitudinally extending member until the distal end of the decorticator is brought into contact with a lateral mass of the spinal facet joint; and

rotating the decorticator about a longitudinal axis of the longitudinally extending member to cause the decorticating surface to decorticate the lateral mass.

21. The method of claim 20, wherein the longitudinally extending member includes the second tool.

22. The method of claim 20, wherein the distal end terminates at a sloped angle relative to a longitudinal axis of the hollow body.

23. The method of claim 22, wherein the sloped angle allows the decorticating surface to contact a superior lateral mass without contacting an inferior lateral mass.

24. The method of claim 1, further comprising:

routing a rasp through the lumen of the second tool, the rasp comprising a proximal aspect, a distal aspect opposite the proximal aspect and an elongated member extending between the proximal and distal aspects, the distal aspect comprising a rasp configuration, wherein the rasp is routed through the lumen until the rasp configuration is received in the spinal facet joint adjacent the second chamfered tip; and

rasping tissue from a surface of the spinal facet joint space.

25. The method of claim 24, wherein a longitudinal cross section of the rasp configuration is generally similar to a longitudinal cross section of the second chamfered tip.

26. The method of claim 25, wherein the second chamfered tip comprises a first fork and a second fork offset from the first fork by a distance transverse to a longitudinal axis of the tubular body, and the rasp configuration is received between the first and second forks when the rasp configuration is received in the spinal facet joint adjacent the second chamfered tip.

27. The method of claim 26, wherein when the rasp configuration is received between the first and second forks, an upper surface of each fork is generally aligned with an upper surface of the rasp configuration.

28. The method of claim 27, wherein when the rasp configuration is received between the first and second forks, a lower surface of each fork is generally aligned with a lower surface of the rasp configuration.