VARIABLE SPEED DRIVE

• US 20130026958A1
• Filed: 05/04/2010
• Published: 01/31/2013
• Est. Priority Date: 05/04/2010
• Status: Active Grant

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Adiga-Manoor, Shreesha, Todd, Michael S., Jadric, Ivan
• Granted Patent: US 9,024,559 B2
• Time in Patent Office: Days
• US Class Current: 318/400.3
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence
• CPC Class Codes: H03K 17/107 in composite switches
• CPC Class Codes: H03K 17/127 in composite switches
• CPC Class Codes: H03K 17/163 Soft switching
• CPC Class Codes: H03K 17/168 in composite switches

Abstract

A converter module for a variable speed drive having a semiconductor device for precharge is described. The precharge circuit includes switching modules, one switching module with a first semiconductor switch connected in parallel or series with a second semiconductor switch. The second semiconductor switch is switched on and off during the precharge operation in order to limit the inrush current into the DC Link. After the precharge operation, the second semiconductor switch is turned on all the time and acts like a diode. The second semiconductor device may have a lower maximum current rating than the main semi-conductor devices. The lower current rated semiconductor device experience the same short circuit current as the higher current rated semiconductor device. The lower current rated semiconductor device can be supplied with a larger gate to emitter voltage than the higher current rated semiconductor device to equalize current between semiconductor devices.

Claims

1. A converter module for a variable speed drive comprising:

a plurality of switching modules, one switching module of the plurality of switching modules comprising a first semiconductor switch connected in parallel or series with a second semiconductor switch, the second semiconductor switch being controllably switched during a precharge operation of the variable speed drive to limit an inrush current into the DC link, and the second semiconductor switch comprising a maximum current rating less than a maximum current rating of the first semiconductor switch.

2. The converter module of claim 1, wherein the auxiliary semiconductor module is selected from the group consisting of an insulated gate bipolar transistor, bipolar junction transistor, a metal-oxide semiconductor field-effect transistor, and a silicon controlled rectifier.

3. The converter module of claim 1, wherein the first semiconductor switch and the second semiconductor switch are connected between the output of at least one inductor and a positive rail of a DC bus.

4. The converter module of claim 1, wherein the second semiconductor switch is in an open position during operation of the variable speed drive after precharge operation, the open position of the second semiconductor switch being configured to allow current to carry through the second semiconductor switch during operation of the variable speed drive.

5. The converter module of claim 4, wherein the second semiconductor switch is switched to an off position during a precharge condition of the variable speed drive, substantially preventing current through the second semiconductor switch during precharge conditions of the variable speed drive.

6. The converter module of claim 4, wherein the second semiconductor switch is controlled by applying an auxiliary gate to emitter voltage that is greater than a standard gate to emitter voltage applied to the first semiconductor switch.

7. The converter module of claim 6, wherein the auxiliary gate to emitter voltage is in a range of 17 volts to 20 volts, and the standard gate to emitter voltage is 15 volts.

8. A variable speed drive comprising:

a converter connected to an AC power source providing an input AC power, the converter being configured to convert the fixed input AC voltage to a DC voltage;

a DC link connected to the converter, the DC link being configured to filter the DC voltage and store energy from the converter; and

an inverter connected to the DC link, the inverter being configured to convert a DC voltage from the DC link into the output power having a variable voltage and a variable frequency; and

the converter comprises a precharge circuit, the precharge circuit comprising a plurality of switching modules, one switching module of the plurality of switching modules comprising a first semiconductor switch connected to a second semiconductor switch, the second semiconductor switch being controllably switched during a precharge operation of the variable speed drive to limit an inrush current into the DC link, and the second semiconductor switch comprising a maximum current rating less than a maximum current rating of the first semiconductor switch.

9. The variable speed drive of claim 8, wherein the second semiconductor switch is selected from the group consisting of an insulated gate bipolar transistor, a bipolar junction transistor, a metal-oxide semiconductor field-effect transistor, and a silicon controlled rectifier.

10. The variable speed drive of claim 8, wherein the second semiconductor switch is in an open position during operation of the variable speed drive after precharge operation, the open position of the second semiconductor switch being configured to allow current to carry through the second semiconductor switch during operation of the variable speed drive.

11. The variable speed drive of claim 8, wherein the second semiconductor switch is switched to an off position during a precharge condition of the variable speed drive, substantially preventing current to carry through the second semiconductor switch during precharge conditions of the variable speed drive.

12. The variable speed drive of claim 8, wherein the second semiconductor switch has a maximum current rating less than a maximum current rating of the first semiconductor switch.

13. The variable speed drive of claim 8, wherein the first semiconductor switch and the second semiconductor switch are connected between the output of at least one inductor and a positive rail of a DC bus.

14. The variable speed drive of claim 8, wherein the first semiconductor switch and the second semiconductor switch are connected in parallel.

15. The variable speed drive of claim 8, wherein the first semiconductor switch and the second semiconductor switch are connected in series.

16. The converter module of claim 12, wherein the second semiconductor switch is controlled by applying an auxiliary gate to emitter voltage that is greater than a standard gate to emitter voltage applied to the first semiconductor switch.

17. The converter module of claim 16, wherein the auxiliary gate to emitter voltage is in a range of 17 volts to 20 volts, and the standard gate to emitter voltage is 15 volts.

18. A drive for a system comprising:

a variable speed drive, the variable speed drive being configured to receive an input AC power at a fixed input AC voltage and a fixed input frequency and provide an output power at a variable voltage and variable frequency, the variable voltage having a maximum voltage greater in magnitude than the fixed input AC voltage and the variable frequency having a maximum frequency greater than the fixed input frequency, the variable speed drive comprising;

a converter connected to an AC power source providing an input AC power, the converter being configured to convert the fixed input AC voltage to a DC voltage;

a DC link connected to the converter, the DC link being configured to filter the DC voltage and store energy from the converter;

an inverter connected to the DC link, the inverter being configured to convert a DC voltage from the DC link into the output power having a variable voltage and a variable frequency; and

the converter comprises a precharge circuit, the precharge circuit comprising a plurality of switching modules, one switching module of the plurality of switching modules comprising a first semiconductor switch connected in parallel or series with a second semiconductor switch, the second semiconductor switch being controllably switched during a precharge operation of the variable speed drive to limit an inrush current into the DC link, and the second semiconductor switch comprising a maximum current rating less than a maximum current rating of the first semiconductor switch.

19. The drive of claim 18, wherein the second semiconductor switch is selected from the group consisting of an insulated gate bipolar transistor, a bipolar junction transistor, a metal-oxide semiconductor field-effect transistor, and a silicon controlled rectifier.

20. The drive of claim 18, wherein the second semiconductor switch is in an open position during operation of the variable speed drive after precharge operation, the open position of the second semiconductor switch being configured to allow current to carry through the second semiconductor switch during operation of the variable speed drive.

21. The drive of claim 18, wherein the second semiconductor switch is switched to an off position during a precharge condition of the variable speed drive, substantially preventing current to carry through the second semiconductor switch during precharge conditions of the variable speed drive.

22. The drive of claim 18, wherein the second semiconductor switch has a maximum current rating less than a maximum current rating of the first semiconductor switch.