STARTER-USE ELECTROMAGNETIC SWITCH

• US 20130027157A1
• Filed: 05/31/2012
• Published: 01/31/2013
• Est. Priority Date: 07/27/2011
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: NIIMI, Masami, INAGAKI, Takahisa, MURATA, Mitsuhiro
• Granted Patent: US 8,847,713 B2
• Time in Patent Office: Days
• US Class Current: 335/2
• CPC Class Codes: F02N 11/0814 comprising means for controlling automatic idle-start-stop
• CPC Class Codes: F02N 11/087 Details of the switching means in starting circuits, e.g. relays or electronic switches
• CPC Class Codes: H01H 50/443 Connections to coils
• CPC Class Codes: H01H 51/065 Relays having a pair of normally open contacts rigidly fixed to a magnetic core movable along the axis of a solenoid, e.g. relays for starting automobiles details H01H50/20
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06

Abstract

The starter-use electromagnetic switch has an electrical contact interposed in a power supply line for supplying power from a battery to a starter motor, the main contact being turned on and off in interlock with energization of an electromagnet implemented by an excitation coil. The electromagnetic switch includes a connection fitting connected to the excitation coil at one end thereof and drawn outside through a resin cover of the electromagnetic switch at the other end thereof, and a terminal fitting electrically and mechanically connected to the other end of the connection fitting at one end thereof, the other end of the terminal fitting being branched into first and second terminal pieces. The first terminal piece serves as an excitation terminal supplied with power from the battery. The second terminal piece serves as a connection terminal connected to an excitation terminal of an external electromagnetic switch through a cable.

Claims

1. A starter-use electromagnetic switch including an electrical contact interposed in a power supply line for supplying power from a battery to a motor of a starter, the main contact being turned on and off in interlock with energization and deenergization of an electromagnet implemented by an excitation coil of the starter-use electromagnetic switch, comprising:

a connection fitting electrically connected to the excitation coil at one end thereof, and drawn outside through a resin cover of the starter-use electromagnetic switch at the other end thereof; and

a terminal fitting electrically and mechanically connected to the other end of the connection fitting at one end thereof, the other end of the terminal fitting being branched into first and second terminal pieces,

the first terminal piece serving as an excitation terminal supplied with power from the battery through the power supply line,

the second terminal piece being used as a connection terminal connected to an excitation terminal of an external electromagnetic switch through a cable.

2. The starter-use electromagnetic switch according to claim 1, wherein the terminal fitting is insert-molded in a terminal fixing block integrally formed in the resin cover, and the first and second terminal pieces project from the terminal fixing block in different directions.

3. The starter-use electromagnetic switch according to claim 2, wherein a connector housing is formed integrally with the terminal fixing block around each of the first and second terminal pieces.

4. The starter-use electromagnetic switch according to claim 3, wherein

the first and second terminal pieces project from the terminal fixing block in opposite directions with respect to an axial direction of the starter, and

the connector housings provided around the first and second terminal pieces, respectively, overlap with each other in outer contour when viewed from the axial direction.

5. The starter-use electromagnetic switch according to claim 1, wherein

the starter-use electromagnetic switch is a main electromagnetic switch for interrupting a current supplied to the motor by opening and closing the electric contact, and

the external electromagnetic switch is an auxiliary electromagnetic switch for suppressing a starting current which flows to the motor when the electrical contact is closed by the main electromagnetic switch.

6. The starter-use electromagnetic switch according to claim 1, wherein

the starter-use electromagnetic switch is an auxiliary electromagnetic switch which includes a resistor interposed in the power supply line, and switches between a first current path for passing a current to the motor through the resistor and a second current path for passing a current to the motor bypassing the resistor by opening and closing the electrical contact, and

the external electromagnetic switch is a main electromagnetic switch which includes a main contact interposed in the power supply line, and interrupts a current supplied to the motor through the power supply line by closing an opening the main contact in interlock with on/off of an electromagnet thereof.

7. The starter-use electromagnetic switch according to claim 1, wherein the terminal fitting is formed by pressing a metal plate.

8. The starter-use electromagnetic switch according to claim 1, wherein the first terminal piece is larger in cross-sectional area than second terminal piece.

9. A starter-use electromagnetic switch including a first solenoid having a first excitation coil for pushing out a pinion of a starter toward a ring gear of an engine using an attraction force of a first electromagnet implemented by the first excitation coil, and a second solenoid having a main contact interposed in a power supply line for supplying power from a battery to a motor of a starter and a second excitation coil for interrupting a current supplied to the motor through the power supply line by opening and closing the main contact in interlock with an on/off state of a second electromagnet implemented by the second excitation coil, comprising:

a first connection fitting electrically connected to the first excitation coil at one end thereof, and drawn outside through the resin cover at the other end thereof;

a second connection fitting electrically connected to the second excitation coil at one end thereof, and drawn outside through a resin cover of the starter-use electromagnetic switch at the other end thereof;

a first terminal fitting electrically and mechanically connected to the other end of the first connection fitting at one end thereof, the other end thereof serving as a first excitation coil supplied with power from the battery through a power feed line; and

a second terminal fitting electrically and mechanically connected to the other end of the second fitting, and branched into first and second terminal pieces at the other end thereof,

the first terminal piece serving as a second excitation terminal supplied with power from the battery through the power feed line,

the second terminal piece serving as a connection terminal electrically connected through a cable to an excitation terminal of an auxiliary electromagnetic switch for suppressing a starting current flowing to the motor when the main contact is closed.

10. The starter-use electromagnetic switch according to claim 9, wherein the first and second terminal fittings are insert-molded in a terminal fixing block integrally formed with the resin cover, the first and second terminal pieces projecting in different directions from the terminal fixing block.

11. The starter-use electromagnetic switch according to claim 10, wherein

a common connector housing is integrally foamed with the terminal fixing block around the first excitation coil and the first terminal piece, and

a dedicated connector housing is integrally formed with the terminal fixing block around the second terminal piece.

12. The starter-use electromagnetic switch according to claim 11, wherein

the first and second terminal pieces project in opposite directions with respect to an axial direction of the starter from the terminal fixing block, and

the common connector housing and the dedicated connector housing at least partially overlap with each other in outer contour when viewed from the axial direction.

13. The starter-use electromagnetic switch according to claim 9, wherein the second terminal fitting is formed by pressing a metal plate.

14. The starter-use electromagnetic switch according to claim 9, wherein the second terminal fitting is larger in cross-sectional area than the first terminal fitting.