Automatic Surgical Sponge Counter and Blood Loss Determination System

• US 20130027190A1
• Filed: 10/01/2012
• Published: 01/31/2013
• Est. Priority Date: 08/05/1994
• Status: Active Grant

• Current Assignee: Stryker Corporation
• Original Assignee: Clearcount Medical Solutions Incorporated (Stryker Corporation)
• Inventors: Morris, Dean E., Morris, Sharon L.
• Granted Patent: US 8,576,076 B2
• Time in Patent Office: Days
• US Class Current: 340/10.5
• CPC Class Codes: A61B 2050/0018 Electric heating
• CPC Class Codes: A61B 2050/375 for sponges
• CPC Class Codes: A61B 2090/0805 automatically, e.g. by means of magnetic, optical or photoelectric detectors
• CPC Class Codes: A61B 2217/005 with suction drainage system
• CPC Class Codes: A61B 2217/007 with irrigation system
• CPC Class Codes: A61B 50/37 for absorbent articles, e.g. bandages, garments, swabs or towels
• CPC Class Codes: A61B 90/98 using electromagnetic means, e.g. transponders
• CPC Class Codes: A61M 1/777 Determination of loss or gain of body fluids due to suction-irrigation, e.g. during surgery
• CPC Class Codes: G01G 17/04 for weighing fluids, e.g. gases, pastes
• CPC Class Codes: G01G 19/414 using electronic computing means only
• CPC Class Codes: G06M 1/108 by electronic means
• CPC Class Codes: G06M 7/00 Counting of objects carried by a conveyor

Abstract

A surgical sponge detection system includes a device for automatically counting soiled surgical sponges which includes a reader which scans each sponge entered and determines sponge type from a tag affixed to each sponge and a control unit which processes data received from reader contained within sponges entered. The reader includes a non-optical scanner means which can read an indicating means on the sponges even when the indicating means is covered with blood or other body fluids.

Claims

1. An automatic sponge counter apparatus for counting sponges, each sponge carrying an RF identification tag operable to transmit a unique data string corresponding to the tagged sponge, the apparatus comprising:

a non-optical scanner configured to interrogate a plurality of RF identification tagged sponges simultaneously present within a volume, said scanner simultaneously reading a plurality of tagged sponges present within said volume, said scanner detecting each of the plurality of tagged sponges electromagnetically, said scanner detecting the unique data strings corresponding to each of the plurality of tagged sponges; and

a control unit that maintains a count of a total number of tagged sponges present in said volume, said control unit maintaining a running count of a number of tagged sponges from a predetermined time, said control unit being responsive to said non-optical scanner, said control unit receiving the unique data strings from the non-optical scanner, said control unit identifying each of the plurality of tagged sponges based on the unique data string.

2. The apparatus of claim 1, further comprising a handheld scanner.

3. The apparatus of claim 1, wherein an RF tag attached to one of the tagged sponges is encoded with a number selected from within a range of 0 to 64 bits, binary.

4. The apparatus of claim 1, wherein the scanner interrogates tagged sponges placed in a container having only a single access opening therein.

5. The apparatus of claim 1, wherein the scanner interrogates the plurality of tagged sponges using a plurality of antennas.

6. The apparatus of claim 5, wherein the plurality of antennas includes at least three antennas positioned orthogonally.

7. An method for counting sponges, each sponge carrying an RF identification tag operable to transmit a unique data string corresponding to the tagged sponge, the method comprising:

interrogating a plurality of RF identification tagged sponges simultaneously present within a volume using a non-optical scanner, said interrogating simultaneously reading a plurality of tagged sponges present within said volume, said interrogating detecting each of the plurality of tagged sponges electromagnetically, said interrogating detecting the unique data strings corresponding to each of the plurality of tagged sponges; and

maintaining a count of a total number of tagged sponges present in said volume, said maintaining a count maintaining a running count of a number of tagged sponges from a predetermined time, said maintaining a count including;

receiving the unique data strings from the non-optical scanner, and

identifying each of the plurality of tagged sponges based on the unique data string.

8. The method of claim 7, wherein one of the tagged sponges is interrogated using a handheld scanner.

9. The method of claim 7, wherein an RF tag attached to one of the tagged sponges is encoded with a number selected from within a range of 0 to 64 bits, binary.

10. The method of claim 7, wherein the scanner interrogates tagged sponges placed in a container having only a single access opening therein.

11. The method of claim 7, wherein the scanner interrogates the plurality of tagged sponges using a plurality of antennas.

12. The method of claim 11, wherein the plurality of antennas includes at least three antennas positioned orthogonally.

13. A RF identification tagged surgical sponge configured for automatic counting, comprising:

an absorbent material;

an RF identification tag attached to the absorbent material;

the RF identification tag being operable to transmit a unique data string corresponding to the tagged sponge;

the tagged sponge being configured for being detected using a non-optical scanner that interrogates a plurality of RF identification tagged sponges simultaneously present within a volume, said interrogating simultaneously reading a plurality of tagged sponges present within said volume, said interrogating detecting each of the plurality of tagged sponges electromagnetically, said interrogating detecting the unique data strings corresponding to each of the plurality of tagged sponges;

wherein the non-optical scanner maintains a count of a total number of tagged sponges present in said volume, said maintaining a count maintaining a running count of a number of tagged sponges from a predetermined time, said maintaining a count including;

receiving the unique data strings from the non-optical scanner, and

identifying each of the plurality of tagged sponges based on the unique data string.

14. The sponge of claim 13, wherein the tagged sponge is configured to be interrogated using a handheld scanner.

15. The sponge of claim 13, wherein an RF tag is encoded with a number selected from within a range of 0 to 64 bits, binary.

16. The sponge of claim 13, wherein the scanner interrogates tagged sponges placed in a container having only a single access opening therein.

17. The sponge of claim 13, wherein the scanner interrogates tagged sponges using a plurality of antennas.

18. The sponge of claim 17, wherein the plurality of antennas includes at least three antennas positioned orthogonally.

19. The sponge of claim 13, wherein the tag indicates a dry weight of the sponge.

20. The sponge of claim 13, wherein the tag does not exceed one inch in diameter and 0.20 inches in thickness.

21. The sponge of claim 13, wherein the tag does not exceed three grams in weight.