Apparatus and Method for Producing Printed Articles

• US 20130029825A1
• Filed: 07/09/2012
• Published: 01/31/2013
• Est. Priority Date: 07/28/2011
• Status: Abandoned Application

• Current Assignee: DS Smith Packaging Limited (DS Smith PLC)
• Original Assignee: DS Smith Packaging Limited (DS Smith PLC)
• Inventors: Rich, David G.
• Application Number:
  US13/544,579
• Publication Number:
  US 20130029825A1
• Time in Patent Office: Days
• US Class Current: 493/324
• CPC Class Codes: B31F 1/2822 involving additional operations
• CPC Class Codes: B41J 11/001 Handling wide copy materials
• CPC Class Codes: B41J 11/68 cutting parallel to the direction of paper feed
• CPC Class Codes: B41J 11/70 cutting perpendicular to the direction of paper feed
• CPC Class Codes: B41J 15/20 for webs superimposed during printing
• CPC Class Codes: B41J 3/543 with multiple inkjet print heads B41J2/17503, B41J2/2103 take precedence

Abstract

A sheet processing apparatus that is adapted to receive or include at least one sheet input roll, and a substantially continuous sheet of material fed therefrom. The apparatus includes sheet processing equipment for processing the sheet after it has been unrolled off the input roll and at least one digital printer adapted to print a surface of the substantially continuous sheet within the sheet processing apparatus.

Claims

1. A sheet processing apparatus that is adapted to receive or comprise at least one sheet input roll, and a substantially continuous sheet of material fed therefrom, the apparatus comprising sheet processing equipment for processing the sheet after it has been unrolled off the input roll and at least one digital printer adapted to print a surface of the substantially continuous sheet within the sheet processing apparatus.

2. A sheet processing apparatus according to claim 1, the sheet processing equipment being for folding, cutting or otherwise processing the sheet or sheets out of a plane of the sheet so as to alter the shape and dimensions of the sheet.

3. A sheet processing apparatus according to claim 1, being in the form of a corrugated cardboard manufacturing apparatus into which three or more substantially continuous sheets of material can be fed simultaneously from a corresponding number of input rolls, the manufacturing apparatus comprising a corrugator by means of which those three or more sheets of material can be combined and formed into a sheet of corrugated cardboard, and wherein the corrugated cardboard exiting the manufacturing line has parts of the printed sheet on an outer surface thereof.

4. A sheet processing apparatus according to claim 1, comprising one or more cross-cut apparatus each adapted to cut at least part way across the width of the sheet so as to form predetermined lengths that define stackable units.

5. A sheet processing apparatus according to claim 1, comprising one or more in-line cutting apparatus adapted to cut the sheet along its length.

6. A sheet processing apparatus according to claim 1, comprising a plurality of cutting blades or cutting apparatus to trim waste off the sheet.

7. A sheet processing apparatus according to claim 1 comprising a corrugator for corrugating at least one web of sheet material as it passes through the sheet processing apparatus.

8. A sheet processing apparatus according to claim 1, further comprising laminating equipment for laminating a cover sheet onto a backing sheet, the cover sheet being the substantially continuous sheet of material after it has been printed upon by the digital printer.

9. A sheet processing apparatus according to claim 1, further comprising more than one printer.

10. A sheet processing apparatus according to claim 9, wherein at least two printers are provided for printing across the width of the substantially continuous sheet of material.

11. A sheet processing apparatus according to claim 1, wherein said the substantially continuous sheet of material is at least 2 m wide.

12. A sheet processing apparatus according to claim 1, comprising two or more digital printers arranged parallel to one another, but displaced out of line of one another.

13. A sheet processing apparatus according to claim 1, wherein the or each digital printer is arranged on a moveable carriage to allow the printer to be moved relative to the surface of the substantially continuous sheet onto which the printer is adapted to print.

14. A sheet processing apparatus according to claim 1, wherein the substantially continuous sheet is adapted to be moveable laterally within the apparatus, relative to the or each printer.

15. A sheet processing apparatus according to claim 1, comprising receiving equipment that rolls up the substantially continuous sheet after printing thereon.

17. A method of providing printed products, the products having one or more printed image thereon, comprising providing a sheet processing apparatus according to claim 1, and printing images onto the substantially continuous sheet within the apparatus using the digital printer.

18. A method of providing printed products according to claim 17, wherein sequential print jobs are printed with a maximum spacial separation corresponding to no more than 10 image lengths.

19. A method of providing printed products according to claim 17, wherein more than one print job is printed at the same time within the apparatus, the print jobs being printed side by side.

20. A method of providing printed products according to claim 17, wherein the substantially continuous sheet has a feed speed of at least 100 mpm.

16. A roll comprising a rolled sheet of material, the roll having a diameter of at least 300 mm and a width of at least 1 m, and the rolled sheet having extending along a substantial part of its length, on at least one surface thereof, a plurality of different printed images, each printed image, or at least the majority thereof, having a length of at least 300 mm and being destined for providing a printed covering of a predetermined product.