LIGHTING DEVICE

• US 20130033888A1
• Filed: 04/14/2011
• Published: 02/07/2013
• Est. Priority Date: 04/23/2010
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Koninklijke Philips Electronics N.V. (Koninklijke Philips N.V.)
• Inventors: Van Der Wel, Pieter Joseph Clara, Dingemans, Antonius Petrus Marinus
• Granted Patent: US 9,146,017 B2
• Time in Patent Office: Days
• US Class Current: 362/555
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21K 9/90 Methods of manufacture
• CPC Class Codes: F21S 4/20 with light sources held by or within elongate supports
• CPC Class Codes: F21V 1/06 foldable or collapsible
• CPC Class Codes: F21V 13/14 the elements being filters or photoluminescent elements, reflectors and refractors
• CPC Class Codes: F21V 3/06 characterised by the material
• CPC Class Codes: F21V 31/04 Provision of filling media
• CPC Class Codes: F21V 7/005 with an elongated shape to cooperate with linear light sources
• CPC Class Codes: F21V 7/18 with provision for folding or collapsing
• CPC Class Codes: F21V 7/30 the coatings comprising photoluminescent substances
• CPC Class Codes: F21V 9/32 characterised by the arrangement of the photoluminescent material
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05K 1/028 Bending or folding regions of flexible printed circuits H05K1/0283 takes precedence
• CPC Class Codes: H05K 2201/0108 Transparent
• CPC Class Codes: H05K 2201/051 Rolled
• CPC Class Codes: H05K 2201/10106 Light emitting diode [LED]
• CPC Class Codes: H05K 2201/2054 Light-reflecting surface, e.g. conductors, substrates, coatings, dielectrics
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

There is provided a lighting device and a method to manufacture such a lighting device. The inventive concept is based on manufacturing a lighting device on an at least partly flexible sheet assembly which is rolled into a tube, such that the light source of the lighting device is arranged within the tube. The flexible sheet assembly is arranged such that the tube provides a light mixing chamber and light exit surface for the lighting device. Thus, the tube shaped lighting device instantly delivers the necessary optical and mechanical properties for easy assembly and the functionality of a light engine.

Claims

1. A lighting device comprising:

at least one light source for providing light; and

an elongated, hollow, tubular member,

wherein said light source is arranged inside said tubular member, and wherein said tubular member comprises a light exit surface for light provided by said light source;

characterized by;

said tubular member being formed by an at least partly flexible sheet assembly comprising;

a base portion having an upper side onto which said light source is arranged; and

at least one transparent or translucent portion for providing said light exit surface,

wherein said sheet assembly is adapted to be rolled into a tube such that said light source is arranged inside said tube.

2. A lighting device according to claim 1, further comprising a first optical layer arranged at said transparent portion.

3. A lighting device according to claim 2, wherein said first optical layer is one of a diffusing layer and a wavelength converting layer.

4. A lighting device according to claim 2, wherein said first optical layer is applied to said transparent or translucent portion by means of lamination, deposition, or in the bulk of the transparent or translucent portion by means of extrusion or co-extrusion.

5. A lighting device according to claim 4, wherein said transparent or translucent portion is arranged as a separate foil which is interconnected to an edge of said base portion to form said flexible sheet assembly.

6. A lighting device according to claim 4, wherein said transparent or translucent portion is further arranged having one of a diffusive surface, a semi-transparent film, and a reflective pattern, or comprising reflective or diffuse particles.

7. A lighting device according to claim 1, wherein said flexible sheet assembly further comprises a reflective layer arranged at the side or near said light source.

8. A lighting device according to claim 1, wherein said base portion is reflective or integrates a reflective functionality.

9. A lighting device according to claim 1, wherein said base portion is a fully or partly transparent or translucent foil.

10. A lighting device according to claim 1, further comprising a transparent hollow outer body, wherein said sheet assembly is arranged within said outer body.

11. A lighting device according to claim 10, wherein said outer body is arranged having a reflecting portion and/or a diffusive translucent portion.

12. A lighting device according to claim 10, wherein said light source comprises at least one light emitting diode.

13. A lighting device according to claim 10, wherein said outer body is hermetically sealed after being evacuated, filled with gas, or filled with a liquid or a solidifying material like silicones.

14. Method for manufacturing a lighting device comprising providing an at least partly flexible sheet assembly by:

mounting at least one light source to an upper surface of a fully or partly flexible sheet;

providing a transparent or translucent portion to said flexible sheet;

providing an optical layer to an upper surface of said transparent or translucent portion; and

rolling said flexible sheet assembly into a tube such that said light source is arranged within said tube,

wherein said tube provides a light mixing chamber and said transparent or translucent portion provides a light exit surface from said tube for light provided by said light source.

15. Method according to claim 14, further comprising closing said tube, thereby providing for a closed tubular envelop providing electronic insulation to live parts.