SYSTEM AND METHOD FOR OPTIMIZING ENERGY STORAGE DEVICE CYCLE LIFE

• US 20130038127A1
• Filed: 08/12/2011
• Published: 02/14/2013
• Est. Priority Date: 08/12/2011
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: King, Robert Dean, Berry, Irene Michelle
• Granted Patent: US 8,963,365 B2
• Time in Patent Office: Days
• US Class Current: 307/64
• CPC Class Codes: B60L 2210/12 Buck converters
• CPC Class Codes: B60L 2210/14 Boost converters
• CPC Class Codes: B60L 2240/16 longitudinal
• CPC Class Codes: B60L 2240/622 by satellite navigation
• CPC Class Codes: B60L 58/16 responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH]
• CPC Class Codes: B60L 58/20 having different nominal voltages
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

A multi-energy storage device system is provided that includes a first energy storage device (ESD) coupled to a direct current (DC) link. A bi-directional buck/boost converter includes an output channel coupled to the DC link and an input channel. A second ESD coupled to the input channel has a usable energy storage range defining an entire amount of usable energy storable therein. A database includes stored information related to a known acceleration event. A system controller is configured to acquire the stored information related to the known acceleration event and, during the known acceleration event, cause the buck/boost converter to boost the voltage of the second ESD and to supply the boosted voltage to the DC link such that after the known acceleration event, the state of charge of the second ESD is less than or substantially equal to a minimum usable energy storage state of charge.

Claims

1. A multi-energy storage device system comprising:

a first energy storage device coupled to a direct current (DC) link;

a load coupled to the DC link and configured to receive energy from the DC link;

a bi-directional buck/boost converter assembly comprising a first bi-directional buck/boost converter, the first bi-directional buck/boost converter comprising an output channel coupled to the DC link and comprising a first input channel;

a second energy storage device coupled to the first input channel of the first bi-directional buck/boost converter via a first DC bus, the second energy storage device having a usable energy storage range defining an entire amount of usable energy storable in second energy storage device;

a database comprising stored information related to a known acceleration event in which a supply of energy to the load is desired; and

a system controller configured to;

acquire the stored information related to the known acceleration event; and

during the known acceleration event, cause the first bi-directional buck/boost converter to boost the voltage of the second energy storage device and to supply the boosted voltage to the DC link to power the load such that after the known acceleration event, the state of charge of the second energy storage device is less than or substantially equal to a minimum usable energy storage state of charge.

2. The system of claim 1 wherein the first energy storage device has a lower cycle life than that of the second energy storage device.

3. The system of claim 2 wherein the first energy storage device comprises a battery;

and

wherein the second energy storage device comprises an ultracapacitor.

4. The system of claim 2 wherein the first energy storage device comprises an ultracapacitor;

and

wherein the second energy storage device comprises an ultracapacitor.

5. The system of claim 1 wherein the usable energy storage range is bounded by an upper usable state of charge (SOC) threshold and a lower usable SOC threshold;

and

wherein the system controller, in being configured to cause the first bi-directional buck/boost converter to boost the voltage in the second energy storage device, is configured to cause the first bi-directional buck/boost converter to boost the voltage in the second energy storage device until the state of charge of the second energy storage device has substantially reached the lower usable SOC threshold.

6. The system of claim 1 wherein the system controller is further configured to cause the first energy storage device to deliver energy to the DC link to power the load during the known acceleration event.

7. The system of claim 6 wherein the system controller, in being configured to cause the first energy storage device to deliver energy to the DC link, is configured to cause the first energy storage device to deliver energy to the DC link simultaneously while energy is being delivered from second energy storage device during the known acceleration event.

8. The system of claim 1 wherein the database further comprises stored information related to a known deceleration event;

and

wherein the system controller is further configured to;

acquire the stored information related to the known deceleration event; and

during the known deceleration event;

cause the first bi-directional buck/boost converter to deliver regenerative braking energy to the second energy storage device; and

cause the second energy storage device to store regenerative braking energy to such that after the known deceleration event, the energy stored in the second energy storage device is substantially equal to the usable energy storage range.

9. The system of claim 8 wherein the usable energy storage range is bounded by an upper usable state of charge (SOC) threshold and a lower usable SOC threshold;

and

wherein the system controller, in being configured to cause the second energy storage device to store regenerative braking energy, is configured to cause the second energy storage to store regenerative braking energy until the state of charge of the second energy storage device has substantially reached the upper usable SOC threshold.

10. The system of claim 1 wherein the bi-directional buck/boost converter assembly further comprises a second bi-directional buck/boost converter comprising a second input channel and comprising an output channel coupled to the DC link;

further comprising a third energy storage device coupled to the second bi-directional buck/boost converter, wherein the third energy storage device; and

wherein the system controller is further configured to cause the second bi-directional buck/boost converter to boost a voltage from the third energy storage device and to supply the boosted voltage to the DC link to power the load during a mode of operation outside the acceleration event.

11. The system of claim 1 wherein the bi-directional buck/boost converter assembly further comprises a second bi-directional buck/boost converter comprising a second input channel and comprising an output channel coupled to the DC link;

further comprising an auxiliary system coupled to the second input channel, the auxiliary system comprising;

an auxiliary energy source;

an auxiliary load; and

an auxiliary load controller coupled to the auxiliary energy source and to the auxiliary load; and

wherein the system controller is further configured to cause the second bi-directional buck/boost converter to boost a voltage from the auxiliary energy source during the known acceleration event.

12. The system of claim 11 wherein the system controller is further configured to cause the auxiliary load controller to reduce a power draw by the auxiliary load during the known acceleration event.

13. The system of claim 11 wherein the system controller is further configured to:

cause the second bi-directional buck/boost converter to boost a voltage from the auxiliary energy source;

cause the first bi-directional buck/boost converter to buck the boosted voltage; and

cause the second energy storage device to store the bucked voltage.

14. The system of claim 1 wherein the load comprises:

an DC-AC inverter coupled to the DC link; and

an electromechanical device coupled to the DC-AC converter.

15. A method of assembling a propulsion energy system, the method comprising:

coupling a first energy storage device to a direct current (DC) link;

coupling an output channel of a bi-directional buck/boost converter assembly the DC link, the bi-directional buck/boost converter comprising a bi-directional buck/boost converter;

coupling a second energy storage device to a first input channel of the bi-directional buck/boost converter, the second energy storage device having a usable energy storage range defining an entire amount of usable energy storable in second energy storage device;

coupling a load to the DC link, the load configured to receive energy from one of the first energy storage device and the second energy storage device via the DC link;

coupling a controller to the first and second energy storage devices, to the bi-directional buck/boost converter, and to the load; and

configuring the controller to;

acquire a first set of stored information from a storage database, the first set of stored information related to a known acceleration event in which energy is to be supplied to the load; and

cause the bi-directional buck/boost converter to boost an the stored voltage in the second energy storage device during the known acceleration event and to supply the boosted voltage to the DC link to power the load such that after the known acceleration event, the state of charge of the second energy storage device is less than or substantially equal to a minimum usable energy storage state of charge.

16. The method of claim 15 further comprising configuring the controller to:

acquire a second set of stored information from the storage database, the second set of stored information related to a known deceleration event in which energy is to be supplied by the load; and

cause the second energy storage device to store at least a portion of the energy supplied by the load device during the known deceleration event such that after the known deceleration event, the energy stored in the second energy storage device is substantially equal to a maximum usable energy storage of the second energy storage device.

17. The method of claim 16 further comprising configuring the controller to cause the first energy storage device to store at least a portion of the energy supplied by the load device during the known deceleration event.

18. The method of claim 15 further comprising configuring the controller to cause the first energy storage device to deliver energy to the DC link to power the load during the known acceleration event.

19. The method of claim 15 wherein the first energy storage device comprises a battery having a first cycle life;

and

wherein the second energy storage device comprises an ultracapacitor having a second cycle life greater than the battery.

20. A non-transitory computer readable storage medium having a computer program stored thereon and representing a set of instructions that when executed by a computer causes the computer to:

access a database comprising stored information related to a known acceleration event in which a supply of energy to a load is recorded for increasing a speed of rotation associated with the load;

cause a bi-directional buck/boost converter to boost a first energy storage device and to supply the boosted voltage to a DC link to power the load during the known acceleration event to increase the speed of rotation associated with the load such that after the known acceleration event, the state of charge of the first energy storage device is less than or substantially equal to a minimum usable energy storage state of charge, wherein the first energy storage device has a usable energy storage range defining an entire amount of usable energy storable therein.

21. The computer readable storage medium of claim 20 wherein the set of instructions further causes the computer to:

access the database comprising stored information related to a known deceleration event in which a supply of energy from a load to the DC link is recorded for decreasing the speed of rotation associated with the load;

cause the bi-directional buck/boost converter to buck the supply of energy from the load and to supply bucked energy to the first energy storage device for storage therein such that after the known deceleration event, the energy stored in the first energy storage device causes a state of charge of the first energy storage device to be substantially equal to a maximum usable energy state of charge.

22. The computer readable storage medium of claim 21 wherein the set of instructions further causes the computer to:

cause a second energy storage device to supply voltage to the DC link to power the load during the known acceleration event after the state of charge of the first energy storage device has substantially reached the minimum usable energy state of charge, wherein the second energy storage device has a lower life cycle than a life cycle of the first energy storage device; and

cause the second energy storage device to store energy from the load during the known deceleration event after the state of charge of the first energy storage device has substantially reached the maximum usable energy state of charge.