FEEDING WIRE-ENDS TO PROCESSING UNITS

• US 20130048141A1
• Filed: 08/28/2012
• Published: 02/28/2013
• Est. Priority Date: 08/31/2011
• Status: Active Grant

• Current Assignee: Komax Holding AG
• Original Assignee: Komax Holding AG
• Inventors: Conte, Alois, Viviroli, Stefan
• Granted Patent: US 9,124,058 B2
• Time in Patent Office: Days
• US Class Current: 140/102.5
• CPC Class Codes: H01R 43/052 with wire-feeding mechanism
• CPC Class Codes: H01R 43/28 for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

Abstract

In a processing device the wire-ends are fed circularly to the peripherally arranged processing units. A loop-layer grasps a leading wire-end and lays it in a wire-loop. The wire is then advanced by a belt apparatus, and a loop-guide picks up a loop-end and moves upward until the wire-loop has attained the desired dimension and transfers the loop-end of the wire-loop to a holding element of a rotary star, which, by means of the loop-guide, is displaceable along a linear axle, depending on the length of the wire-loop.

Claims

1. An apparatus for feeding wire ends of a wire loop to a processing unit, the apparatus comprising:

a first holding element for holding a leading wire end of the wire loop;

a second holding element for holding a trailing wire end of the wire loop; and

a third holding element for holding a loop end of the wire loop, the wire loop being stretched between the first, second and third holding elements when the wire loop is held by the apparatus.

2. The apparatus of claim 1, the third holding element being movable together with the first and second holding elements while feeding the wire ends to the processing unit.

3. The apparatus of claim 1, a movability of the third holding element depending on a length of the wire loop.

4. The apparatus of claim 1, further comprising a loop guide with a hanger element, the hanger element being configured to receive the loop end of the wire loop, to pull the wire loop out, and to transfer the wire loop to the third holding element.

5. The apparatus of claim 1, the first holding element comprising a first gripper for the leading wire end, the first holding element being part of a first wire-gripper unit, the second holding element comprising a second gripper for the trailing wire end, the second holding element being part of a second wire-gripper unit, the first and second wire-gripper units being arranged on a rotary plate, the processing unit being arranged peripheral to the rotary plate.

6. The apparatus of claim 5, the first and second wire-gripper units being displaceable in a radial direction relative to the rotary plate, the gripper for the leading wire end and the gripper for the trailing wire end each being swivelable by approximately 90 degrees about an axis to create a swivel movement, the swivel movement moving the wire ends of the wire loop from a vertical alignment into a horizontal alignment.

7. The apparatus of claim 1, the third holding element comprising a gripper, the third holding element being coupled to an arm of a rotary star, the rotary star being vertically displaceable relative to a rotary plate.

8. The apparatus of claim 7, further comprising a displaceable loop guide with a hanger element, the hanger element being configured to transfer the loop end of the wire loop to the third holding element.

9. The apparatus of claim 1, the first holding element comprising a first gripper and being part of an endless belt, the second holding element comprising a second gripper and being part of the endless belt, the processing unit being one of a plurality of processing units, the processing units being arranged along the endless belt,

10. The apparatus of claim 9, further comprising a displaceable wire guide with a hanger element, the hanger element being configured to transfer the loop end of the wire loop to a holding element of a transporting-out device, the holding element of the transporting-out device being simultaneously movable with the first and second holding elements.

11. A method comprising:

laying a wire loop from a wire stock;

accepting the wire loop at a loop end of the wire loop;

stretching the wire loop to a desired length;

tightly holding a leading wire end of the wire loop using a first holding element;

tightly holding a trailing wire end of the wire loop using a second holding element;

transferring the loop end to a third holding element;

separating the wire loop from the wire stock; and

feeding the leading wire end and the trailing wire end to a processing unit using a feeding movement, the loop end following the feeding movement and remaining stretched during the feeding movement.

12. The method of claim 11, the feeding movement progressing circularly.

13. The method of claim 11, the feeding movement being correct for the processing unit.