BATTERY PACK

• US 20130052487A1
• Filed: 07/26/2012
• Published: 02/28/2013
• Est. Priority Date: 08/31/2011
• Status: Abandoned Application

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Park, Han-Kyu
• Application Number:
  US13/559,446
• Publication Number:
  US 20130052487A1
• Time in Patent Office: Days
• US Class Current: 429/7
• CPC Class Codes: H01M 50/503 characterised by the shape of the interconnectors
• CPC Class Codes: H01M 50/519 comprising printed circuit boards [PCB]
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

Disclosed is a battery pack having improved durability and safety. The battery pack according to the present invention includes: a plurality of battery cells having a first electrode and a second electrode and disposed substantially parallel with each other in a first direction; a holder case accommodating the battery cells; a lead wire connected to the battery cells; and at least one connection tab including a connection part connected to at least one of the first electrode and the second electrode of the battery cells, an extension part extending from the connection part, and a guide part having a guide groove accommodating the lead wire in.

Claims

1. A battery pack comprising:

a plurality of battery cells having a first electrode and a second electrode that are disposed parallel to each other in a first direction;

a holder that receives the plurality of battery cells;

at least one lead wire that is coupled to the plurality of battery cells;

at least one connection tab that is electrically connected to at least some of the plurality of battery cells, wherein the connection tab has an extension part that comprises a guide groove that receives the at least one lead wire.

2. The battery pack of claim 1, wherein the at least one connection tab is planar and is mounted to an end of at least some of the plurality of the battery cells so as to extend in a second direction substantially perpendicular to the first direction.

3. The battery pack of claim 2, wherein the extension part is bent from the connection tab so as to extend substantially in the first direction.

4. The battery pack of claim 1, wherein the extension part includes a hole formed in the guide groove though which the at least one lead wire extends.

5. The battery pack of claim 4, wherein the extension part is bent at a connection point to the connection tab and is also bent at a second location wherein the extension part is positioned proximate to the holder and wherein the hole is formed adjacent the second location.

6. The battery pack of claim 4, wherein the extension part includes a through cover formed adjacent the hole such that the hole is semicircular in shape.

7. The battery pack of claim 6, wherein the through hole cover extends outward from the hole so as to reinforce the lead wire at the location of the hole.

8. The battery pack of claim 1, wherein at least a portion of the guide groove is dimensioned to be smaller than the outer dimension of the lead wire so that the lead wire is forcibly inserted into the guide groove and retained therein.

9. The battery pack of claim 1, wherein the extension tab further includes a protrusion rib that extends outward of the guide groove and controls horizontal movement of the at least one lead wire.

10. The battery pack of claim 1, wherein the at least lead wire includes an insulated portion and an uninsulated portion and wherein a portion of the guide groove adjacent the hole is dimensioned to be smaller than the insulated portion of the at least one lead wire.

11. A battery pack comprising:

a plurality of battery cells having a first electrode and a second electrode that are disposed parallel to each other in a first direction;

a holder that receives the plurality of battery cells;

a plurality of lead wires that are coupled to the plurality of battery cells;

a plurality of connection tabs that are electrically connected to the first and second electrodes of the plurality of battery cells, wherein each of the connection tabs have an extension part that defines a guide groove that receives one of the lead wires;

a protection circuit board that is mounted adjacent the holder and receives the plurality of lead wires from the battery; and

an external case that receives the plurality of batteries, the holder and the connection tabs.

12. The battery pack of claim 11, wherein the at least one connection tab is planar and is mounted to an end of at least some of the plurality of the battery cells on the first or second electrode so as to extend in a second direction substantially perpendicular to the first direction.

13. The battery pack of claim 12, wherein the extension part is bent from the connection tab on each of the connection tabs so as to extend substantially in the first direction.

14. The battery pack of claim 11, wherein the extension part of each of the connection tabs includes a hole formed in the guide groove though which the lead wire extends.

15. The battery pack of claim 14, wherein the extension part is bent at a connection point to the connection tab on each of the connection tabs and is also bent at a second location wherein the extension part is positioned proximate to the holder and wherein the hole is formed adjacent the second location.

16. The battery pack of claim 15, wherein the connection tabs and the extension parts are arranged over the holder so as to form a zig zag pattern between the first and second electrodes of the plurality of batteries.

17. The battery pack of claim 11, wherein at least a portion of each of the guide grooves is dimensioned to be smaller than the outer dimension of the lead wire so that the lead wire is forcibly inserted into the guide groove and retained therein.

18. The battery pack of claim 11, wherein each of the extension tab further includes a protrusion rib that extends outward of the guide groove and controls horizontal movement of the at least one lead wire.

19. The battery pack of claim 11, wherein the at least lead wire includes an insulated portion and an uninsulated portion and wherein a portion of the guide groove adjacent the hole is dimensioned to be smaller than the insulated portion of the at least one lead wire.

20. The battery pack of claim 11, further comprising an insulating sheet that is interposed between the connection tabs and the external case.