METHODS AND APPARATUS FOR CONTROL OF BIOMECHANICAL ENERGY HARVESTING

• US 20130056981A1
• Filed: 09/01/2011
• Published: 03/07/2013
• Est. Priority Date: 09/01/2011
• Status: Active Grant

• Current Assignee: Bionic Power Inc.
• Original Assignee: Bionic Power Inc.
• Inventors: Mullins, Clive Edward, Hepler, Daniel Loren
• Granted Patent: US 8,736,087 B2
• Time in Patent Office: Days
• US Class Current: 290/7
• CPC Class Codes: A61H 3/00 Appliances for aiding patients or disabled persons to walk about apparatus for helping babies to walk A47D13/04; orthopaedic devices for correcting deformities of, or supporting, limbs A61F5/0102; exercising apparatus for the feet or toes A63B23/10; stairways or ramps E04F11/00
• CPC Class Codes: A61H 3/008 Using suspension devices for supporting the body in an upright walking or standing position, e.g. harnesses drawing-out devices A61H1/0218
• CPC Class Codes: F03G 5/00 Devices for producing mechanical power from muscle energy driving cycles B62M
• CPC Class Codes: F03G 5/06 other than of endless-walk type
• CPC Class Codes: F03G 5/061 driven by animals
• CPC Class Codes: F03G 5/063 operated by the leg or foot
• CPC Class Codes: F03G 5/095 with potential energy storage

Abstract

An apparatus for harvesting energy from motion of a human or animal body segment and providing the energy to an electrical load is disclosed. The apparatus comprises a generator operatively coupled to the body segment such that particular movement of the body segment causes the generator to output a generator current and to oppose the particular movement of the body segment with a generator torque. An electrical load is coupled to receive the generator current. A control system is operatively connected between the generator and the electrical load and is configured to control the generator torque during the particular movement of the body segment. Corresponding methods are also disclosed.

Claims

1. An apparatus for harvesting energy from motion of a human or animal body segment and providing the energy to an electrical load, the apparatus comprising:

a generator operatively coupled to the body segment such that particular movement of the body segment causes the generator to output a generator current and to oppose the particular movement of the body segment with a generator torque;

an electrical load coupled to receive the generator current;

a control system operatively connected between the generator and the electrical load, the control system configured to control the generator torque during the particular movement of the body segment.

2. An apparatus according to claim 1 wherein the control system is configured to control the generator torque during the particular movement of the body segment to track a torque control signal, the torque control signal representative of a desired generator torque.

3. An apparatus according to claim 2 wherein the control system is connected to receive one or more feedback inputs and is configured to control the generator torque based at least in part on the one or more feedback inputs.

4. An apparatus according to claim 3 wherein the control system is configured to use the one or more feedback inputs to estimate one or more body segment feedback inputs which are representative of one or more corresponding aspects of movement of the body segment.

5. An apparatus according to claim 4 wherein the one or more feedback inputs comprise a signal indicative of a frequency of the generator output and wherein the one or more body segment feedback inputs comprise an estimate of the angular velocity of the body segment based on the frequency of the generator output.

6. An apparatus according to claim 4 comprising a motion sensor configured to sense one or more characteristics of movement of the body segment, wherein the one or more feedback inputs comprise an output of the motion sensor and wherein the one or more body segment feedback inputs comprise an estimate of the angular velocity of the body segment based on the output of the motion sensor.

7. An apparatus according to claim 4 wherein the particular movement of the body segment comprises repetitive motion and wherein the control system is configured to estimate one or more characteristics of the repetitive motion based at least in part on the one or more body segment feedback inputs and to control the generator torque during the repetitive motion based at least in part on the one or more characteristics of the repetitive motion.

8. An apparatus according to claim 7 wherein the one or more characteristics of the repetitive motion comprise a phase of the repetitive motion.

9. An apparatus according to claim 8 wherein the phase of the repetitive motion comprises a phase of a gait cycle.

10. An apparatus according to claim 7 wherein the one or more characteristics of the repetitive motion comprise transitions between a plurality of portions of the repetitive motion, each portion of the repetitive motion spanning a range of phases of the repetitive motion.

11. An apparatus according to claim 10 wherein the plurality of portions of the repetitive motion comprise portions of a gait cycle comprising:

a swing flexion portion, a swing extension portion, a stance/collision flexion portion and a stance extension portion.

12. An apparatus according to claim 7 wherein the control system is configured to control the generator torque during the repetitive motion based at least in part on the one or more characteristics of the repetitive motion by determining the torque control signal based at least in part on the one or more characteristics of the repetitive motion.

13. An apparatus according to claim 12 wherein the one or more characteristics of the repetitive motion comprise a phase of the repetitive motion.

14. An apparatus according to claim 13 wherein the phase of the repetitive motion comprises a phase of a gait cycle.

15. An apparatus according to claim 12 wherein the one or more characteristics of the repetitive motion comprise transitions between a plurality of portions of the repetitive motion, each portion of the repetitive motion spanning a range of phases of the repetitive motion.

16. An apparatus according to claim 15 wherein the plurality of portions of the repetitive motion comprise portions of a gait cycle comprising:

a swing flexion portion, a swing extension portion, a stance/collision flexion portion and a stance extension portion.

17. An apparatus according to claim 12 wherein the one or more characteristics of the repetitive motion comprise regions of the repetitive motion where the particular movement of the body segment is associated with positive mechanical power and regions of the repetitive motion where the particular movement of the body segment is associated with negative mechanical power.

18. An apparatus according to claim 17 wherein the control system is configured to determine the torque control signal based at least in part on the one or more characteristics of the repetitive motion by determining the torque control signal to be relatively low in the positive mechanical power regions and relatively high in the negative mechanical power regions.

19. An apparatus according to claim 18 wherein the control system is configured to determine the torque control signal to be substantially zero in the positive mechanical power regions.

20. An apparatus according to claim 12 wherein the one or more characteristics of the repetitive motion comprise an identification that the repetitive motion is being impacted by one or more environmental factors.

21. An apparatus according to claim 20 wherein the repetitive motion comprises a repetitive gait cycle associated with the body segment and wherein the one or more environmental factors comprise a slope of the terrain over which a host of the body segment is moving.

22. An apparatus according to claim 21 wherein the control system is configured to determine the torque control signal to be relatively high over at least a portion of the gait cycle when the terrain slope is downhill and to determine the torque control signal to be relatively low over the portion of the gait cycle when the terrain slope is uphill.

23. An apparatus according to claim 20 wherein the repetitive motion comprises a repetitive gait cycle associated with the body segment, the one or more environmental factors comprise a load being carried by a host of the body segment and the control system is configured to determine the torque control signal to be relatively low when it is determined that a load is being carried by the host and relatively high when it is determine that a load is not being carried by the host.

24. An apparatus according to claim 12 wherein the control system is configured to determine the torque control signal based at least in part on the one or more characteristics of the repetitive motion by starting with a base torque profile which defines a base desired generator torque over a cycle of the repetitive motion and adjusting the base torque profile based at least in part on the one or more characteristics of the repetitive motion to obtain an adjusted torque profile which defines an adjusted desired generator torque over a cycle of the repetitive motion.

25. An apparatus according to claim 24 wherein the control system is configured to periodically adjust the adjusted torque profile based at least in part on the one or more characteristics of the repetitive motion to obtain a new adjusted torque profile.

26. An apparatus according to claim 24 wherein the control system is configured to periodically repeat the process of starting with the base torque profile and adjusting the base torque profile based at least in part on the one or more characteristics of the repetitive motion to obtain the adjusted torque profile.

27. An apparatus according to claim 24 wherein the control system is configured to start with the base torque profile by selecting the base torque profile from a library of base torque profiles.

28. An apparatus according to claim 3 wherein the one or more feedback inputs comprises a generator current feedback input representative of the generator current.

29. An apparatus according to claim 28 wherein the control system is configured to use the generator current feedback input to estimate a generator torque feedback input representative of the generator torque.

30. An apparatus according to claim 29 wherein the control system is configured to track the torque control signal by minimizing a torque difference signal, the torque difference signal comprising a difference between the generator torque feedback input and the torque control signal.

31. An apparatus according to claim 30 wherein the control system comprises a DC/DC converter and the control system is configured to determine a DC/DC control signal provided as an input to the DC/DC converter based at least in part on the torque difference signal.

32. An apparatus according to claim 31 wherein the DC/DC converter is connected between the generator and the electrical load and the DC/DC converter is configured to draw current from the generator and to output current to the electrical load based at least in part on the DC/DC control signal.

33. An apparatus according to claim 1 wherein the control system is configured to control the generator torque during the particular movement of the body segment by controlling the generator current to track a torque control signal, the torque control signal representative of a desired generator current.

34. An apparatus according to claim 33 wherein the control system is connected to receive one or more feedback inputs and is configured to control the generator current to track the torque control signal based at least in part on the one or more feedback inputs and wherein the one or more feedback inputs comprises a generator current feedback input representative of the generator current.

35. An apparatus according to claim 34 wherein the control system is configured to control the generator current to track the torque control signal by minimizing a current difference signal, the current difference signal comprising a difference between the generator current feedback input and the torque control signal.

36. An apparatus according to claim 35 wherein the control system comprises a DC/DC converter and the control system is configured to determine a DC/DC control signal provided as an input to the DC/DC converter based at least in part on the current difference signal.

37. An apparatus according to claim 36 wherein the DC/DC converter is connected between the generator and the electrical load and the DC/DC converter is configured to draw current from the generator and to output current to the electrical load based at least in part on the DC/DC control signal.

38. An apparatus according to claim 3 wherein the one or more feedback inputs comprises a load feedback input correlated with an electrical state of the electrical load.

39. An apparatus according to claim 38 wherein the load feedback input comprises a load voltage feedback signal representative of a voltage at the load.

40. An apparatus according to claim 39 wherein the control system is configured to control the generator torque based at least in part on the load voltage feedback signal by limiting the generator torque to maintain the load voltage feedback signal at a value less than or equal to a voltage control reference.

41. An apparatus according to claim 40 wherein the electrical load comprises a battery and the voltage control reference is configurable to represent a voltage limit level v_lim, which will avoid damage to the battery in a finish charging region.

42. An apparatus according to claim 30 wherein the one or more feedback inputs comprises a load voltage feedback signal representative of a voltage at the load and the control system is configure to minimize the torque difference signal subject to a generator torque limit which maintains the load voltage feedback signal at a value less than or equal to a voltage control reference.

43. An apparatus according to claim 35 wherein the one or more feedback inputs comprises a load voltage feedback signal representative of a voltage at the load and the control system is configure to minimize the current difference signal subject to a generator current limit which maintains the load voltage feedback signal at a value less than or equal to a voltage control reference.

44. A method for harvesting energy from motion of a human or animal body segment and providing the energy to an electrical load, method comprising:

operatively coupling a to the body segment such that particular movement of the body segment causes the generator to output a generator current and to oppose the particular movement of the body segment with a generator torque;

connecting an electrical load to receive the generator current;

controlling the generator torque during the particular movement of the body segment using a control system connected between the generator and the electrical load.

45. A method according to claim 44 wherein controlling the generator torque during the particular movement of the body segment comprises controlling the generator torque to track a torque control signal, the torque control signal representative of a desired generator torque.

46. A method according to claim 45 wherein controlling the generator torque during the particular movement of the body segment comprises receiving one or more feedback inputs and controlling the generator torque based at least in part on the one or more feedback inputs.

47. A method according to claim 46 comprising using the one or more feedback inputs to estimate one or more body segment feedback inputs which are representative of one or more corresponding aspects of movement of the body segment.

48. A method according to claim 47 wherein the one or more feedback inputs comprise a signal indicative of a frequency of the generator output and wherein the one or more body segment feedback inputs comprise an estimate of the angular velocity of the body segment based on the frequency of the generator output.

49. A method according to claim 47 wherein the particular movement of the body segment comprises repetitive motion and wherein the method comprises estimating one or more characteristics of the repetitive motion based at least in part on the one or more body segment feedback inputs and controlling the generator torque during the repetitive motion based at least in part on the one or more characteristics of the repetitive motion.

50. A method according to claim 49 wherein controlling the generator torque during the repetitive motion based at least in part on the one or more characteristics of the repetitive motion comprises determining the torque control signal based at least in part on the one or more characteristics of the repetitive motion.

51. A method according to claim 46 wherein the one or more feedback inputs comprises a generator current feedback input representative of the generator current.

52. A method according to claim 51 comprising using the generator current feedback input to estimate a generator torque feedback input representative of the generator torque.

54. A method according to claim 44 wherein controlling the generator torque during the particular movement of the body segment comprises controlling the generator current to track a torque control signal, the torque control signal representative of a desired generator current.

55. A method according to claim 54 comprising receiving one or more feedback inputs, wherein controlling the generator current to track the torque control signal is based at least in part on the one or more feedback inputs and wherein the one or more feedback inputs comprises a generator current feedback input representative of the generator current.

56. A method according to claim 55 wherein controlling the generator current to track the torque control signal comprises minimizing a current difference signal, the current difference signal comprising a difference between the generator current feedback input and the torque control signal.

57. A method according to claim 46 wherein the one or more feedback inputs comprises a load voltage feedback signal representative of a voltage at the load.

58. A method according to claim 57 comprising controlling the generator torque based at least in part on the load voltage feedback signal by limiting the generator torque to maintain the load voltage feedback signal at a value less than or equal to a voltage control reference.

60. A method according to claim 56 wherein the one or more feedback inputs comprises a load voltage feedback signal representative of a voltage at the load and the method comprises minimizing the current difference signal subject to a generator current limit which maintains the load voltage feedback signal at a value less than or equal to a voltage control reference.

53. A method according to 52 wherein controlling the generator torque to track the torque control signal comprises minimizing a torque difference signal, the torque difference signal comprising a difference between the generator torque feedback input and the torque control signal.

59. A method according to claim 53 wherein the one or more feedback inputs comprises a load voltage feedback signal representative of a voltage at the load and the method comprising minimizing the torque difference signal subject to a generator torque limit which maintains the load voltage feedback signal at a value less than or equal to a voltage control reference.