Fuel Coupler with Wireless Port Door Unlatching Actuator

• US 20130074411A1
• Filed: 06/06/2012
• Published: 03/28/2013
• Est. Priority Date: 09/28/2011
• Status: Active Grant

• Current Assignee: Tesla Inc.
• Original Assignee: Tesla Motors Incorporated (Tesla Inc.)
• Inventors: Ferguson, Joshua Willard, Nergaard, Troy Adam, Kalayjian, Nicholas Robert, Kohn, Scott Ira, Dai, Andrew, Zalan, Daryl
• Granted Patent: US 8,627,860 B2
• Time in Patent Office: Days
• US Class Current: 49/280
• CPC Class Codes: B60K 15/05 Inlet covers
• CPC Class Codes: B60K 2015/03197 Systems for exchanging data
• CPC Class Codes: B60K 2015/03203 during refueling
• CPC Class Codes: B60K 2015/053 with hinged connection to the vehicle body
• CPC Class Codes: B60K 2015/0561 Locking means for the inlet cover
• CPC Class Codes: B67D 7/348 by interrogating an information transmitter, e.g. a transponder B67D7/145 takes precedence
• CPC Class Codes: F01M 11/0458 Lubricant filling and draining
• CPC Class Codes: Y10T 292/1021 Motor
• CPC Class Codes: Y10T 70/65 Central control

Abstract

A fuel delivery system and method of use are provided that may be used to open the door covering the charge port of an electric vehicle, or the door covering the fuel filler port of a conventional vehicle. The system includes a fuel coupler (e.g., a charging connector or a gas nozzle) designed to transfer fuel from the source to the vehicle via the vehicle'"'"'s fuel port. The fuel coupler includes a switch that when toggled, causes a control signal to be wirelessly transmitted over a short distance. Upon receipt of the control signal by a receiver integrated into a vehicle that is in close proximity to the fuel port, an unlatching actuator within the vehicle unlatches the port door, thereby allowing it to open and provide port access.

Claims

1. A fuel delivery system, comprising:

a fuel coupler connected to a fuel source, wherein said fuel coupler is configured to be coupled to a vehicle fuel port and to transfer fuel from said fuel source to a vehicle via said vehicle fuel port;

a transmitter configured to wirelessly transmit a vehicle port door control signal, wherein said transmitter is a short range device; and

a transmitter switch integrated into said fuel coupler, wherein toggling said transmitter switch causes said transmitter to wirelessly transmit said vehicle port door control signal, wherein receipt of said vehicle port door control signal by a receiver located within said vehicle activates a port door unlatching actuator that opens a vehicle port door, said vehicle port door hingeably coupled to said vehicle, wherein in a closed position said vehicle port door covers said vehicle fuel port and in an open position said vehicle port door provides access to said vehicle fuel port.

2. The fuel delivery system of claim 1, wherein said vehicle fuel port is comprised of a charge port electrically connected to a vehicle battery pack, wherein said fuel source is comprised of a charging source of electrical power, and wherein said fuel coupler is a charging connector.

3. The fuel delivery system of claim 1, wherein said vehicle fuel port is comprised of a filler port connected to a vehicle fuel tank, wherein said fuel source is comprised of a source of gasoline, and wherein said fuel coupler is a gasoline nozzle connected to said source of gasoline via a gasoline pump.

4. The fuel delivery system of claim 1, wherein said transmitter has a data transmission range of less than 4 meters.

5. The fuel delivery system of claim 1, wherein said transmitter has an output power of less than 10 watts.

6. The fuel delivery system of claim 1, wherein said transmitter has an output power of less than 1 watt.

7. The fuel delivery system of claim 1, further comprising a directional antenna integrated into said fuel coupler, wherein said directional antenna is electrically connected to said transmitter.

8. The fuel delivery system of claim 1, wherein said receiver requires a line-of-sight with said transmitter in order to receive said vehicle port door control signal.

9. The fuel delivery system of claim 1, wherein toggling said transmitter switch causes said transmitter to wirelessly transmit said vehicle port door control signal for a preset period of time.

10. The fuel delivery system of claim 1, wherein said transmitter wirelessly transmits said vehicle port door control signal for as long as said transmitter switch is toggled.

11. The fuel delivery system of claim 1, wherein said vehicle is any one of a plurality of vehicles configured to receive said vehicle port door control signal from said transmitter and activate said port door unlatching actuator in response to said vehicle port door control signal.

12. The fuel delivery system of claim 1, wherein said vehicle is any one of a plurality of vehicles manufactured by a specific manufacturer and configured to receive said vehicle port door control signal from said transmitter and activate said port door unlatching actuator in response to said vehicle port door control signal.

13. The fuel delivery system of claim 1, wherein said vehicle is any one of a plurality of vehicles of a particular manufacturer and model.

14. A method of operating a fuel delivery system, the method comprising the steps of:

providing a fuel coupler connected to a fuel source, wherein said fuel coupler is configured to be coupled to a vehicle fuel port and to transfer fuel from said fuel source to a vehicle via said vehicle fuel port;

providing a switch integrated into said fuel coupler, wherein toggling said switch from a first position to a second position further comprises the step of;

transmitting a vehicle port door control signal from a directional antenna integrated into said fuel coupler in response to toggling said switch, wherein receipt of said vehicle port door control signal by a receiver integrated into a vehicle proximate to said fuel coupler further comprises the step of;

activating a port door unlatching actuator that opens a vehicle port door, said vehicle port door hingeably coupled to said vehicle, wherein in a closed position said vehicle port door covers said vehicle fuel port and in an open position said vehicle port door provides access to said vehicle fuel port.

15. The method of claim 14, wherein said vehicle fuel port is comprised of a charge port electrically connected to a vehicle battery pack, wherein said fuel source is comprised of a charging source of electrical power, and wherein said fuel coupler is a charging connector.

16. The method of claim 14, wherein said vehicle fuel port is comprised of a filler port connected to a vehicle fuel tank, wherein said fuel source is comprised of a source of gasoline, and wherein said fuel coupler is a gasoline nozzle connected to said source of gasoline via a gasoline pump.

17. The method of claim 14, wherein said step of transmitting said vehicle port door control signal is performed for a preset period of time in response to toggling said switch from said first position to said second position.

18. The method of claim 14, wherein said step of transmitting said vehicle port door control signal is performed for as long as said switch is in said second position.