HALOGENATED ORGANOAMINOSILANE PRECURSORS AND METHODS FOR DEPOSITING FILMS COMPRISING SAME
First Claim
1. A halogenated organoaminosilane precursor represented by the following Formula I:
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XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring.
4 Assignments
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Accused Products
Abstract
Described herein are precursors and methods of forming films. In one aspect, there is provided a precursor having Formula I:
XmR1nHpSi(NR2R3)4-m-n-p I
wherein X is selected from Cl, Br, I; R1 is selected from linear or branched C1-C10 alkyl group, a C2-C12 alkenyl group, a C2-C12 alkynyl group, a C4-C10 cyclic alkyl, and a C6-C10 aryl group; R2 is selected from a linear or branched C1-C10 alkyl, a C3-C12 alkenyl group, a C3-C12 alkynyl group, a C4-C10 cyclic alkyl group, and a C6-C10 aryl group; R3 is selected from a branched C3-C10 alkyl group, a C3-C12 alkenyl group, a C3-C12 alkynyl group, a C4-C10 cyclic alkyl group, and a C6-C10 aryl group; m is 1 or 2; n is 0, 1, or 2; p is 0, 1 or 2; and m+n+p is less than 4, wherein R2 and R3 are linked or not linked to form a ring.
440 Citations
45 Claims
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1. A halogenated organoaminosilane precursor represented by the following Formula I:
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XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring.- View Dependent Claims (2, 3)
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4. A method for forming a dielectric film on at least one surface of a substrate by a deposition process chosen from a chemical vapor deposition process and an atomic layer deposition process, the method comprising:
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providing the at least one surface of the substrate in a reaction chamber; introducing at least one halogenated organoaminosilane precursor having the following Formula I;
XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring;introducing a nitrogen-containing source into the reactor wherein the at least one organoaminosilane precursor and the nitrogen-containing source react to the dielectric films on the at least one surface. - View Dependent Claims (5, 6, 7, 8, 9)
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10. A method of forming a dielectric film via an atomic layer deposition (ALD) process, the method comprising the steps of:
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a. providing a substrate in an ALD reactor; b. providing in the ALD reactor an at least one halogenated organoaminosilane precursor having the following Formula I;
XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C1 to C10 alkyl, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring or R2 and R3 are not linked to form a ring;c. purging the ALD reactor with an inert gas; d. providing a nitrogen-containing source in the ALD reactor; e. purging the ALD reactor with an inert gas; and repeating the steps b through e until a desired thickness of the dielectric film is obtained. - View Dependent Claims (11, 12, 13, 14, 15)
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16. A method of forming a dielectric film onto at least a surface of a substrate using a plasma enhanced atomic layer deposition (PEALD) process, the method comprising:
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a. providing a substrate in an ALD reactor; b. providing in the ALD reactor an at least one halogenated organoaminosilane precursor having the following Formula I;
XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring or R2 and R3 are not linked to form a ring;c. purging the ALD reactor with an inert gas; d. providing a plasma nitrogen-containing source in the ALD reactor; e. purging the ALD reactor with an inert gas; and repeating the steps b through e until a desired thickness of the dielectric film is obtained. - View Dependent Claims (17, 18, 19, 20, 21)
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22. A method for forming a silicon oxide film on a substrate comprising:
reacting an oxidizing agent with a precursor comprising a halogenated organoaminosilane represented by the following Formula I;
XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring in a vapor deposition process to form the silicon oxide film on the substrate.- View Dependent Claims (23, 24, 25, 26)
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27. A method for forming a silicon oxide film on a substrate comprising:
forming via vapor deposition of the silicon oxide film on the substrate from a composition comprising at least one organoaminosilane precursor having the following Formula I;
XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring or R2 and R3 are not linked to form a ring and at least one oxidizing agent,wherein the vapor deposition is at least one selected from chemical vapor deposition, low pressure vapor deposition, plasma enhanced chemical vapor deposition, cyclic chemical vapor deposition, plasma enhanced cyclic chemical vapor deposition, atomic layer deposition, and plasma enhanced atomic layer deposition. - View Dependent Claims (28, 29, 30)
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31. A method for forming a silicon oxide film on a substrate comprising:
- introducing a halogenated organoaminosilane represented by the following Formula I;
XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring or R2 and R3 are not linked to form a ring into a reactor;introducing at least one oxidizing agent into the reactor wherein the at least one oxidizing agent reacts with the organoaminosilane to provide the silicon oxide film on the substrate.
- introducing a halogenated organoaminosilane represented by the following Formula I;
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32. A method for forming a silicon oxide film on a substrate wherein the film comprises a thickness, the method comprising:
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a. introducing an at least one halogenated organoaminosilane represented following Formula I;
XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring into a deposition chamber;b. chemisorbing the at least one halogenated organoaminosilane precursor onto the substrate; c. purging away the unreacted at least one halogenated organoaminosilane precursor using a purge gas; d. providing an oxygen source to the halogenated organoaminosilane precursor onto the heated substrate to react with the sorbed at least one halogenated organoaminosilaneprecursor; and e. optionally purging away any unreacted oxygen source. - View Dependent Claims (33, 34, 35, 36, 37, 38)
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40. A vessel which is used to deliver a precursor for the deposition of a silicon-containing film, the vessel comprising:
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the precursor represented by the following Formula I;
XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0 or 1;
p is 1; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring; andwherein the purity of the precursor is about 98% or greater. - View Dependent Claims (41)
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42. A halogenated organoaminosilane precursor selected from the group consisting of 2,6-dimethylpiperidinochlorosilane, 2,6-dimethylpiperidinodichlorosilane, dicyclohexylaminochlorosilane, cyclohexylmethylaminochlorosilane, cyclohexylethylaminochlorosilane, cyclohexyl-iso-propylaminochlorosilane, N-(chlorosilyl)perhydroquinoline, phenylallylaminochlorosilane, m-tolylmethylaminochlorosilane, N-(chlorosilyl)carbazole, N-(chlorosilyl)-tetrahydroquinoline, N-(chlorosilyl)indole, N-(chlorosilyl)-2-methylindole, N-(chlorosilyl)-3-methylindole, and N-(chlorosilyl)-1,2,3,4-Tetrahydro-2-methylquinoline.
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43. A halogenated organoaminosilane precursor having the following formula:
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ClH2Si(NR2R3)wherein m=1, n=0, p=2, R2 is selected from a linear or branched C3 to C10 alkyl group and a C6 to C10 aryl group and R3 is a branched C3 to C10 alkyl group or a C6 to C10 aryl group and wherein R2 and R3 can form a cyclic or alkyl substituted cyclic ring.
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44. A halogenated organoaminosilane precursor having the following formula:
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R1ClHSi(NR3R4)wherein m=1, n=1,p=1, R1 is a C1 to C10 alkyl group and R2 and R3 are a linear or branched C3 to C10 alkyl group or a C4 to C10 aryl group and wherein R2 and R3 can form a cyclic or an alkyl substituted cyclic ring.
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45. A composition for the deposition of a dielectric film comprising:
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XmR1nHpSi(NR2R3)4-m-n-p
Iwherein X is a halide selected from the group consisting of Cl, Br, I;
R1 is independently selected from a linear or branched C1 to C10 alkyl group, a C2 to C12 alkenyl group, a C2 to C12 alkynyl group, a C4 to C10 cyclic alkyl, and a C6 to C10 aryl group;
R2 is selected from a linear or branched C1 to C10 alkyl, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
R3 is selected from a branched C3 to C10 alkyl group, a C3 to C12 alkenyl group, a C3 to C12 alkynyl group, a C4 to C10 cyclic alkyl group, and a C6 to C10 aryl group;
m is 1 or 2;
n is 0, 1, or 2;
p is 0, 1 or 2; and
the sum of (m+n+p) is less than 4 and wherein R2 and R3 are linked to form a ring or R2 and R3 are not linked to form a ring; anda solvent selected from the group consisting of an ether, a tertiary amine, a nitrile, an alkyl hydrocarbon, an aromatic hydrocarbon, a tertiary amino ether, or mixtures thereof.
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Specification