PRESSURE TRANSMITTER WITH DIAGNOSTICS

• US 20130080084A1
• Filed: 09/28/2011
• Published: 03/28/2013
• Est. Priority Date: 09/28/2011
• Status: Active Application

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Miller, John P., Zak, Michael
• Application Number:
  US13/246,971
• Publication Number:
  US 20130080084A1
• Time in Patent Office: Days
• US Class Current: 702/50
• CPC Class Codes: G01L 27/007 Malfunction diagnosis, i.e. diagnosing a sensor defect

Abstract

A pressure transmitter for use in measuring a pressure of a process fluid in an industrial process. The pressure transmitter includes a pressure sensor having a pressure output related to the pressure of the process fluid. Measurement circuitry is configured to calculate a process variable of the process fluid based upon the pressure output. Diagnostic circuitry diagnoses operation of the industrial process based upon a process parameter of the pressure output. Process parameter calculation circuitry calculates the process parameter based upon pressure output and reduces the effect of an abrupt change in the pressure output on the calculated process parameter.

Claims

1. A pressure transmitter for use in measuring a pressure of a process fluid in an industrial process, comprising:

a pressure sensor having a pressure output related to the pressure of the process fluid;

measurement circuitry configured to calculate a process variable of the process fluid based upon the pressure output;

diagnostic circuitry configured to diagnose operation of the industrial process based upon a standard deviation; and

standard deviation calculation circuitry configured to calculate a standard deviation based upon the pressure output and reduce an effect of an abrupt change in the pressure output on the calculated standard deviation.

2. The pressure transmitter of claim 1 wherein the standard deviation circuitry further includes a difference filter.

3. The pressure transmitter of claim 1 wherein the standard deviation circuitry discards a number of samples of the pressure output during calculation of the standard deviation.

4. The pressure transmitter of claim 3 wherein a sampled value of the pressure output is discarded if it exceeds a pressure change limit (a).

5. The pressure transmitter of claim 4 wherein the pressure change limit (a) comprises an absolute value.

6. The pressure transmitter of claim 4 wherein the pressure change limit (a) comprises a percentage value.

7. The pressure transmitter of claim 4 wherein the pressure change limit (a) is a function of measured pressure.

8. The pressure transmitter of claim 3 wherein a number of discarded samples are greater than one.

9. The pressure transmitter of claim 1 wherein the standard deviation circuitry divides a plurality of sampled values of the pressure output into buckets of samples.

10. The pressure transmitter of claim 9 wherein at least one of the buckets is discarded in the standard deviation calculation.

11. The pressure transmitter of claim 10 wherein the discarded bucket is at a high or low end of the standard deviation.

12. The pressure transmitter of claim 9 wherein the standard deviation circuitry calculates a variance for each of the plurality of buckets.

13. The pressure transmitter of claim 12 wherein at least one of the buckets is discarded from the standard deviation calculation based upon its calculated variance.

14. A method in a process transmitter of the type used to measure pressure of a process fluid in an industrial process, the method for diagnosing operation of the industrial process comprising:

receiving a pressure signal from a pressure sensor coupled to the process fluid;

calculating a process variable of the process fluid based upon the pressure signal;

calculating a standard deviation of the pressure signal and reducing an effecting of an abrupt change on a calculated standard deviation; and

diagnosing operation of the industrial process based upon the calculated standard deviation.

15. The method of claim 14 wherein the standard deviation circuitry further includes a difference filter.

16. The method of claim 14 wherein the standard deviation circuitry discards a number of samples of the pressure output during calculation of the standard deviation.

17. The method of claim 16 wherein a sampled value of the pressure output is discarded if it exceeds a pressure change limit (a).

18. The method of claim 17 wherein the pressure change limit (a) comprises an absolute value.

19. The method of claim 17 wherein the pressure change limit (a) comprises a percentage value.

20. The method of claim 17 wherein the pressure change limit (a) is a function of measured pressure.

21. The method of claim 16 wherein a number of discarded samples are greater than one.

22. The method of claim 14 wherein the standard deviation circuitry divides a plurality of sampled values of the pressure output into buckets of samples.

23. The method of claim 22 wherein at least one of the buckets is discarded in the standard deviation calculation.

24. The method of claim 22 wherein the standard deviation circuitry calculates a variance for each of the plurality of buckets.

25. The method of claim 24 wherein at least one of the buckets is discarded from the standard deviation calculation based upon its calculated variance.

26. A process variable transmitter for use in measuring a process variable pressure of a process fluid in an industrial process, comprising:

a process variable sensor having a process variable output related to the sensed variable of the process fluid;

measurement circuitry configured to measure the process variable of the process fluid based upon the process variable output;

diagnostic circuitry configured to diagnose operation of the industrial process based upon a process parameter of the process variable; and

process parameter calculation circuitry configured to calculate a process parameter based upon the process variable output and reduce an effect of an abrupt change in the pressure output on the calculated process parameter;

wherein the process parameter is calculated based upon a plurality of individual process parameter calculations calculated using reduced numbers of samples of the process variable output.

27. The process variable transmitter of claim 26 wherein at least one of the individual process parameters are discarded prior to calculating the process parameter.

28. The process variable transmitter of claim 27 wherein the discarded process parameter is determined based upon a calculated variance.

29. A method in a process variable transmitter of the type used to measure process variable of a process fluid in an industrial process, the method for diagnosing operation of the industrial process comprising:

receiving a process variable signal from a process variable sensor coupled to the process fluid;

calculating a process variable of the process fluid based upon the process variable signal;

calculating a process parameter of the process variable signal and reducing an effect of an abrupt change on a calculated process parameter, wherein the calculating includes a dividing samples of the process variable sensor output into buckets and calculating a plurality of individual process parameters based upon the buckets, and further including discarding at least one of the individual process parameters calculations; and

diagnosing operation of the industrial process based upon the calculated process parameter.

30. The method of claim 29 including discarding the at least one process parameters based upon a calculated variance.