ROBOT CLEANER

• US 20130081218A1
• Filed: 09/11/2012
• Published: 04/04/2013
• Est. Priority Date: 09/30/2011
• Status: Active Grant

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Kim, Dong Won, Lee, Jun Hwa
• Granted Patent: US 8,763,200 B2
• Time in Patent Office: Days
• US Class Current: 15/21.1
• CPC Class Codes: A47L 2201/04 Automatic control of the travelling movement; Automatic obstacle detection
• CPC Class Codes: A47L 2301/00 Manual input in controlling methods of washing or rinsing machines for crockery or tableware, i.e. information entered by a user
• CPC Class Codes: A47L 5/00 Structural features of suction cleaners
• CPC Class Codes: A47L 9/009 Carrying-vehicles; Arrangements of trollies or wheels; Means for avoiding mechanical obstacles
• CPC Class Codes: E01H 1/08 Pneumatically dislodging or taking-up undesirable matter or small objectsE01H1/006 and E01H1/005 take precedence; suction cleaners in general A47L5/00 - A47L9/00; sucking-off liquids or semi-liquids E01H1/108; Drying by heat only or by streams of gas permanently-installed heating or blowing devices E01C11/26; heating or drying for road- building or repairing E01C23/14; devices for melting snow or ice in situ E01H5/10, E01H8/08; for scorching undesirable vegetation E01H11/00; Cleaning by projecting abrasive particles sand-blasting in general B24C; roughening of road surfaces E01C23/08; cleaning of road joints E01C23/0906

Abstract

A robot cleaner to perform cleaning without interruption of travel when passing over an obstacle. The robot cleaner includes a main body, and drive devices at left and right sides of the main body. Each drive device includes a main wheel to drive the main body, a drive motor to rotate the main wheel, a gear assembly to transmit power from the drive motor to the main wheel, a drive shaft to assist the main wheel in rotating by rotation power, and an auxiliary wheel connected to a distal end of the drive shaft so as to be located closer to the center of the main body than the main wheel. If the main wheel is lifted from a floor when passing over an obstacle during traveling, the auxiliary wheel protrudes downward to reach the floor, assisting the main body in traveling to escape from the obstacle.

Claims

1. A robot cleaner comprising a main body and drive devices installed respectively at left and right peripheral positions on the basis of the center of the main body to drive the main body, wherein each of the drive devices includes:

a main wheel to drive the main body;

a drive motor to generate rotation power required to rotate the main wheel;

a gear assembly to transmit rotation power of the drive motor to the main wheel;

a drive shaft to interconnect the gear assembly and the main wheel so as to assist the main wheel in rotating by rotation power transmitted from the gear assembly, the drive shaft extending from the main wheel toward the center of the main body; and

an auxiliary wheel to drive the main body, the auxiliary wheel being connected to a distal end of the drive shaft extending toward the center of the main body so as to be located closer to the center of the main body than the main wheel, and

wherein, if the main wheel is lifted from a floor as the main body is caught at the center thereof by an obstacle when passing over the obstacle during traveling, the auxiliary wheel protrudes downward of the main body to reach the floor, assisting the main body in traveling to escape from the obstacle.

2. The robot cleaner according to claim 1, wherein:

the main body includes a main brush to sweep or scatter dust present in a cleaning space; and

the main brush is installed between the main wheels at a rear bottom region of the main body.

3. The robot cleaner according to claim 2, wherein the main brush extends lengthwise such that left and right ends of the main brush are located close to the rim of the main body.

4. The robot cleaner according to claim 3, wherein:

the main wheels are installed close to left and right rim positions of the main body to allow the left and right ends of the main brush between the main wheels to be located adjacent to the rim of the main body; and

the gear assembly is installed between a corresponding one of the main wheels and the center of the main body.

5. The robot cleaner according to claim 1, wherein:

the drive device includes a housing in which the main wheel and the gear assembly are received; and

the housing has an open bottom to enable upward and downward movement of the main wheel.

6. The robot cleaner according to claim 5, wherein:

the housing has a first coupling hole for insertion of a rotating shaft of the drive motor; and

the gear assembly has a second coupling hole for insertion of the rotating shaft inserted into the first coupling hole.

7. The robot cleaner according to claim 6, wherein:

the housing has a first coupling boss aligned on the same axis as the rotating shaft so as to be coupled to the gear assembly;

the gear assembly has a second coupling boss to couple the gear assembly to the housing; and

the first coupling boss has a receiving hole in which the second coupling boss is pivotally received such that the gear assembly is pivotable about the first coupling boss.

8. The robot cleaner according to claim 7, wherein:

the gear assembly has a third coupling hole for insertion of the drive shaft; and

the housing has a guide slot for penetration of the drive shaft inserted into the third coupling hole,

whereby the drive shaft having passed through the guide slot extends toward the center of the main body.

9. The robot cleaner according to claim 8, wherein the auxiliary wheel is connected to a distal end of the drive shaft penetrating the guide slot, and is located outside of the housing.

10. The robot cleaner according to claim 9, wherein:

the main wheel, the gear case and the auxiliary wheel, which are connected to one another via the drive shaft, are moved upward and downward via rotation thereof about the rotating shaft of the drive motor; and

the guide slot guides rotation of the drive shaft about the rotating shaft.

11. The robot cleaner according to claim 10, wherein an outer diameter of the auxiliary wheel is less than an outer diameter of the main wheel.

12. A robot cleaner comprising a main body, a main brush installed at a rear bottom region of the main body, and drive devices installed respectively at left and right peripheral positions on the basis of the center of the main body to drive the main body, wherein each of the drive devices includes:

a main wheel to drive the main body;

a drive motor to generate rotation power required to rotate the main wheel;

a gear assembly to transmit rotation power of the drive motor to the main wheel;

a drive shaft to interconnect the gear assembly and the main wheel so as to assist the main wheel in rotating by rotation power transmitted from the gear assembly; and

an auxiliary wheel connected to the drive shaft to drive the main body, the auxiliary wheel being located closer to the center of the main body than the main wheel, and

wherein the main wheel is located closer to the rim of the main body than the gear assembly to allow the main brush between the main wheels to extend lengthwise such that left and right ends of the main brush are located adjacent to the rim of the main body.

13. The robot cleaner according to claim 12, wherein, if the main wheel is lifted from a floor as the main body is caught at the center thereof by an obstacle when passing over the obstacle during traveling, the auxiliary wheel protrudes downward of the main body to reach the floor, assisting the main body in traveling to escape from the obstacle.

14. The robot cleaner according to claim 12, wherein:

the drive device includes a housing in which the main wheel and the gear assembly are received; and

the housing has an open bottom to enable upward and downward movement of the main wheel.

15. The robot cleaner according to claim 14, wherein:

the housing has a first coupling hole for insertion of a rotating shaft of the drive motor; and

the gear assembly has a second coupling hole for insertion of the rotating shaft inserted into the first coupling hole.

16. The robot cleaner according to claim 15, wherein:

the housing has a first coupling boss aligned on the same axis as the rotating shaft so as to be coupled to the gear assembly;

the gear assembly has a second coupling boss to couple the gear assembly to the housing; and

the first coupling boss has a receiving hole in which the second coupling boss is pivotally received such that the gear assembly is pivotable about the first coupling boss.

17. The robot cleaner according to claim 16, wherein:

the gear assembly has a third coupling hole for insertion of the drive shaft; and

the housing has a guide slot for penetration of the drive shaft inserted into the third coupling hole,

whereby the drive shaft having passed through the guide slot extends toward the center of the main body.

18. The robot cleaner according to claim 17, wherein the auxiliary wheel is connected to a distal end of the drive shaft penetrating the guide slot, and is located outside of the housing.

19. The robot cleaner according to claim 18, wherein:

the main wheel, the gear case and the auxiliary wheel, which are connected to one another via the drive shaft, are moved upward and downward via rotation thereof about the rotating shaft of the drive motor; and

the guide slot guides rotation of the drive shaft about the rotating shaft.

20. The robot cleaner according to claim 19, wherein an outer diameter of the auxiliary wheel is less than an outer diameter of the main wheel.