FLOW REGULATOR FOR INFUSION PUMP AND METHOD OF MANUFACTURING THE SAME

• US 20130081726A1
• Filed: 10/03/2011
• Published: 04/04/2013
• Est. Priority Date: 10/03/2011
• Status: Active Grant

• Current Assignee: Applied Infusion Technology, Inc.
• Original Assignee: Seik Oh
• Inventors: OH, Seik
• Granted Patent: US 8,905,064 B2
• Time in Patent Office: Days
• US Class Current: 137/843
• CPC Class Codes: A61M 2039/2413 designed to reduce and or shut-off the flow when a certain maximum flow limit is exceeded
• CPC Class Codes: A61M 39/24 Check- or non-return valves
• CPC Class Codes: A61M 5/16881 Regulating valves on-off valves, e.g. clamps A61M39/28
• CPC Class Codes: G05D 7/0113 the sensing element acting as a valve
• CPC Class Codes: Y10T 137/7788 Pressures across fixed choke
• CPC Class Codes: Y10T 137/7796 Senses inlet pressure
• CPC Class Codes: Y10T 137/7879 Resilient material valve
• CPC Class Codes: Y10T 29/49945 by driven force fit

Abstract

An ambulatory drug infusion system includes a disposable ambulatory infusion pump and a flow regulator for regulating flow of the drug supplied from the disposable ambulatory infusion pump. The flow regulator includes a cylinder assembly of first, second and third cylinders arranged coaxially. The flow regulator includes a continuous spiral liquid-flow channel formed between the first cylinder and the second cylinder fitted into the first cylinder. The regulator includes bypass through-holes in communication with the spiral channel and formed in the second cylinder. The regulator further includes liquid-flow passages formed between the second cylinder and the third cylinder fitted into the second cylinder. The through-holes are in communication with the passages, respectively. One of the passages can be selected to choose a predetermined flow rate. The regulator further includes a diaphragm valve which can regulate fluid communication between the spiral liquid-flow channel and an outlet.

Claims

1. A drug infusion flow regulating apparatus comprising:

an inlet configured to receive liquid into the apparatus;

an outlet configured to discharge the liquid from the apparatus;

a cylinder assembly comprising a first cylinder, a second cylinder and a third cylinder that are arranged substantially coaxially along an axial direction;

the first cylinder comprising a first interior surface;

a continuous spiral thread formed into the first interior surface of the first cylinder;

the second cylinder fitted into the first cylinder and comprising a second interior surface and a second exterior surface;

a spiral liquid-flow channel formed between the first cylinder and the second cylinder through the continuous spiral thread, the spiral liquid-flow channel being in fluid communication with the inlet;

a plurality of longitudinal grooves extending substantially parallel to the axial direction and formed into the second cylinder on the side of the second interior surface;

a plurality of through-holes formed in the second cylinder and in fluid communication with the spiral liquid-flow channel;

the third cylinder fitted into the second cylinder and comprising a third exterior surface;

a plurality of independent liquid-flow passages formed between the second cylinder and the third cylinder, wherein each of the plurality of independent liquid-flow passages is in fluid communication with the spiral liquid-flow channel via at least one of the plurality of through-holes; and

a diaphragm valve configured to regulate fluid communication between the spiral liquid-flow channel and the outlet.

2. The apparatus of claim 1, wherein two immediately neighboring liquid-flow passages are liquid-tightly separated from each other by close contact between the second interior surface and the third exterior surface.

3. The apparatus of claim 2, wherein the apparatus is configured such that at least one of the plurality of passages is selected to form a fluid channel extending to the diaphragm valve while the other passages do not form a fluid channel extending to the diaphragm valve.

4. The apparatus of claim 2, further comprising a fourth cylinder received within the third cylinder and rotatable relative to the third cylinder,

wherein at least one of the plurality of passages forms a fluid channel extending to the diaphragm valve depending upon a rotational position of the fourth cylinder relative to the third cylinder.

5. The apparatus of claim 4, wherein the diaphragm valve comprises a deformable diaphragm and a valve seat that are received in an interior space of the fourth cylinder,

wherein the deformable diaphragm divides the interior space into a first chamber and a second chamber, wherein the inlet is fluidly connected to the first chamber, and the outlet is fluidly connected to the second chamber,

wherein the diaphragm is configured to deform toward the valve seat and recover away from the valve seat in response to the pressure differential between the first and second chambers.

6. The apparatus of claim 5, wherein the deformable diaphragm is slidable within the fourth cylinder such that the size of the first and second chambers varies.

7. The apparatus of claim 6, further comprising a stopper configured to stop the movement of the diaphragm at a predetermined location.

8. The apparatus of claim 1, wherein the plurality of through holes are angularly separated along the second cylinder'"'"'s circumference.

9. The apparatus of claim 1, wherein the plurality of independent liquid-flow passages are angularly separated along the third cylinder'"'"'s circumference.

10. The apparatus of claim 1, wherein one or more of the plurality of independent liquid-flow passages have a liquid-flow passage portion generally extending along the axial direction.

11. The apparatus of claim 1, wherein the first cylinder is made of a first material, the second cylinder is made of a second material and the third cylinder is made of a third material, wherein the first material is substantially harder than the second material and the second material is substantially harder than the third material.

12. The apparatus of claim 1, wherein the second cylinder is made of a non-elastomeric material having a modulus of elasticity greater than about 2,000 psi.

13. The apparatus of claim 1, wherein the third cylinder is made of an elastomeric material having a modulus of elasticity smaller than about 1,000 psi.

14. The apparatus of claim 1, wherein each of the plurality of longitudinal grooves extends throughout the length of the second cylinder.

15. The apparatus of claim 1, wherein the plurality of through-holes are located at different positions in the axial direction.

16. The apparatus of claim 1, wherein two immediately neighboring passages are liquid-tightly separated by liquid-tight fitting of the third cylinder into the second cylinder.

17. The apparatus of claim 1, further comprising a fifth cylinder fitted into the third cylinder and located between the third cylinder and fourth cylinder.

18. A method of making the apparatus of claim 1, the method comprising:

providing the first cylinder made of a first material and comprising a continuous spiral thread formed into the first interior surface, the first cylinder having a first diameter measured on the first interior surface;

providing the second cylinder made of a second material softer than the first material, the second cylinder having a second diameter on the second exterior surface, wherein the second diameter is greater than the first diameter; and

press-fitting the second cylinder into the first cylinder,

wherein the second material is a non-elastomer having a modulus of elasticity greater than about 2,000 psi.

19. The method of claim 18, wherein press-fitting of the second cylinder into the first cylinder causes deformation of the second cylinder along the plurality of grooves such that the second diameter shrinks.

20. The method of claim 18, further comprising:

providing the third cylinder made of a third material that is an elastomer having a modulus of elasticity smaller than about 1,000 psi, wherein the third cylinder comprises a plurality of longitudinal ribs protruding from the third exterior surface; and

press-fitting the third cylinder into the second cylinder such that two immediately neighboring passages are liquid-tightly separated by press-fitting of the third cylinder into the second cylinder.