REACTOR AND METHOD OF MANUFACTURING THE SAME
First Claim
Patent Images
1. A reactor (10;
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60;
70;
80) comprising an annular core (14) having a plurality of core segments (32) and at least one gap plate (34) interposed between the core segments (32), and a coil (12) wound around the annular core (14), whereinthe annular core (14) includes at least one core mold member formed integrally by bonding the core segments (32) and the gap plate (34) to each other with a cyanoacrylate-based adhesive agent (36), and insert-molding the core segments (32) and the gap plate (34) with a thermoplastic resin (38) to define a unitary matrix of the thermoplastic resin (38) surrounding parts of the core segments (32) and the gap plate (34).
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Abstract
An annular core (14) of a reactor (10) has two core mold members (24a, 24b) integrated by bonding core segments (32) and gap plates (34) with a cyanoacrylate-based adhesive agent (36) to each other and insert-molding the bonded core segments (32) and gap plates (34) with a thermoplastic resin (38).
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Citations
10 Claims
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1. A reactor (10;
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60;
70;
80) comprising an annular core (14) having a plurality of core segments (32) and at least one gap plate (34) interposed between the core segments (32), and a coil (12) wound around the annular core (14), whereinthe annular core (14) includes at least one core mold member formed integrally by bonding the core segments (32) and the gap plate (34) to each other with a cyanoacrylate-based adhesive agent (36), and insert-molding the core segments (32) and the gap plate (34) with a thermoplastic resin (38) to define a unitary matrix of the thermoplastic resin (38) surrounding parts of the core segments (32) and the gap plate (34). - View Dependent Claims (2, 3, 4, 5, 6, 7)
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60;
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8. A method of manufacturing a reactor (10, 60, 70, 80) including an annular core (14), the method comprising:
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bonding core segments (32) and at least one gap plate (34) in an alternating laminated array using a cyanoacrylate-based adhesive agent (36); molding a thermoplastic resin (38) around at least parts of the laminated array of the core segments (32) and at least one gap plate (34) to form at least one core molding member; inserting at least part of the core molding member into a coil (12); and assembling the core molding member with at least one other core (24a, 24b, 26a, 26b) to form the annular core (14). - View Dependent Claims (9, 10)
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Specification