Method of Controlling a Dual Hinged Vehicle Door

• US 20130097940A1
• Filed: 09/14/2012
• Published: 04/25/2013
• Est. Priority Date: 10/19/2011
• Status: Active Grant

• Current Assignee: Tesla Inc.
• Original Assignee: Tesla Motors Incorporated (Tesla Inc.)
• Inventors: von Holzhausen, Franz, Rawlinson, Peter Dore, Sampson, Nicholas John, Vollmer, Axel Boris, Eckert, Michael James, Brown, Matthew Lee, Lemire, David
• Granted Patent: US 8,449,015 B2
• Time in Patent Office: Days
• US Class Current: 49/506
• CPC Class Codes: B60J 5/0473 the door having a hinge axis in the direction of the vehicle longitudinal axis
• CPC Class Codes: E05D 15/262 folding vertically
• CPC Class Codes: E05D 15/264 for bi-fold wings
• CPC Class Codes: E05D 2015/268 the wings being successively folded
• CPC Class Codes: E05F 15/605 for folding wings
• CPC Class Codes: E05Y 2400/41 for multiple motors
• CPC Class Codes: E05Y 2900/531 Doors
• CPC Class Codes: E05Y 2900/542 Roof panels

Abstract

A method of controlling the operation of a vehicle'"'"'s dual hinged door assembly is provided, where the dual hinged door assembly includes a first door portion hingeably coupled to a structural member within the vehicle'"'"'s roof such that it pivots about a primary axis formed by its juncture with the structural roof member, a second door portion hingeably coupled to the first door portion such that it pivots about a secondary axis formed by its juncture with the first door portion, a primary drive system providing powered motion for the first door portion about the primary axis, a secondary drive system providing powered motion for the second door portion about the secondary axis, and a controller coupled to the drive systems that provides independent motion control of the first and second door portions via the primary and secondary drive systems.

Claims

1. A method of controlling operation of a dual hinged door for a vehicle, wherein said dual hinged vehicle door is comprised of a first door portion hingeably coupled to a structural member within a roof of said vehicle and configured to pivot about a primary axis formed by the juncture of said first door portion and said structural member, and a second door portion hingeably coupled to said first door portion and configured to pivot about a secondary axis formed by the juncture of said first door portion and said second door portion, wherein said first door portion is mechanically coupled to a primary door drive system that provides powered motion of said first door portion about said primary axis, wherein said second door portion is mechanically coupled to a secondary door drive system that provides powered motion of said second door portion about said secondary axis, and wherein a controller coupled to said primary and secondary door drive systems provides independent motion control of said first and second door portions via said primary and secondary door drive systems, the method comprising the steps of:

monitoring for a door activation signal, wherein upon receipt of said door activation signal said method further comprises the step of;

determining whether said dual hinged door is currently in an open position, a closed position, or in motion, wherein;

if said dual hinged door is in said open position when said door activation signal is received said method further comprises the step of initiating an automatic repositioning of said first and second door portions in accordance with a preset door closing sequence of motions using said primary and secondary door drive systems;

if said dual hinged door is in said closed position when said door activation signal is received said method further comprises the step of initiating an automatic repositioning of said first and second door portions in accordance with a preset door opening sequence of motions using said primary and secondary door drive systems; and

if said dual hinged door is in motion when said door activation signal is received said method further comprises the step of automatically terminating motion of said first and second door portions.

2. The method of claim 1, wherein the step of automatically terminating motion of said first and second door portions if said dual hinged door is in motion when said door activation signal is received further comprises the step of reversing motion of said first and second door portions.

3. The method of claim 1, wherein the step of automatically terminating motion of said first and second door portions if said dual hinged door is in motion when said door activation signal is received further comprises the steps of continuing to monitor for a subsequent door activation signal, wherein upon receipt of said subsequent door activation signal said method further comprises the step of reversing motion of said first and second door portions.

4. The method of claim 1, wherein during performance of said preset door closing sequence the method further comprises the step of continuously monitoring for obstacles that may interfere with said step of repositioning said first and second door portions in accordance with said preset door closing sequence of motions, wherein said monitoring step is performed using at least one proximity sensor.

5. The method of claim 4, wherein if said obstacle is detected during performance of said monitoring step the method further comprises the step of determining if said obstacle is close enough to said dual hinged door to interfere with said step of repositioning said first and second door portions in accordance with said preset door closing sequence, wherein if said obstacle is not close enough to said dual hinged door to interfere than said step of repositioning said first and second door portions in accordance with said preset door closing sequence continues, and wherein if said obstacle is close enough to said dual hinged door to interfere than said method further comprises the step of terminating motion of said first and second door portions.

6. The method of claim 4, wherein if said obstacle is detected during performance of said monitoring step the method further comprises the step of determining if said obstacle is close enough to said dual hinged door to interfere with said step of repositioning said first and second door portions in accordance with said preset door closing sequence, wherein if said obstacle is not close enough to said dual hinged door to interfere than said step of repositioning said first and second door portions in accordance with said preset door closing sequence continues, and wherein if said obstacle is close enough to said dual hinged door to interfere than said method further comprises the steps of terminating motion of said first and second door portions and activating a warning indicator.

7. The method of claim 1, wherein prior to performing said step of initiating automatic repositioning of said first and second door portions in accordance with said preset door closing sequence the method further comprises the step of determining if said dual hinged door is in a normal open position, wherein if said dual hinged door is in said normal open position said step of initiating automatic repositioning of said first and second door portions in accordance with said preset door closing sequence is performed, and wherein if said dual hinged door is not in said normal open position said method further comprises the step of repositioning said first and second door portions to a normal position, wherein said step of repositioning said first and second door portions to said normal position is performed prior to said step of repositioning of said first and second door portions in accordance with said preset door closing sequence.

8. The method of claim 1, wherein during performance of said preset door closing sequence the method further comprises the step of continuously monitoring for obstacles that interfere with said step of repositioning said first and second door portions in accordance with said preset door closing sequence, wherein said monitoring step is performed using at least one pinch sensor, wherein if said obstacle is detected during performance of said monitoring step the method further comprises the step of terminating motion of said first and second door portions.

9. The method of claim 8, wherein if said obstacle is detected during performance of said monitoring step the method further comprises the step of activating a warning indicator.

10. The method of claim 1, wherein during performance of said preset door closing sequence the method further comprises the step of continuously monitoring for obstacles that interfere with said step of repositioning said first and second door portions in accordance with said preset door closing sequence, wherein said monitoring step is performed using at least one pinch sensor, wherein if said obstacle is detected during performance of said monitoring step the method further comprises the step of reversing direction of said first and second door portions.

11. The method of claim 1, wherein during performance of said preset door closing sequence the method further comprises the steps of continuously monitoring current drawn by said primary and secondary door drive systems and comparing said current to a preset value, wherein if said current exceeds said preset value the method further comprises the step of terminating motion of said first and second door portions.

12. The method of claim 11, wherein if said current exceeds said preset value the method further comprises the step of activating a warning indicator.

13. The method of claim 1, wherein during performance of said preset door closing sequence the method further comprises the steps of continuously monitoring current drawn by said primary and secondary door drive systems and comparing said current to a preset value, wherein if said current exceeds said preset value the method further comprises the step of reversing direction of said first and second door portions.

14. The method of claim 1, wherein during performance of said preset door closing sequence the method further comprises the steps of continuously monitoring motor speed corresponding to said primary and secondary door drive systems and comparing said motor speed to a preset value, wherein if said motor speed falls below said preset value the method further comprises the step of terminating motion of said first and second door portions.

15. The method of claim 14, wherein if said motor speed falls below said preset value the method further comprises the step of activating a warning indicator.

16. The method of claim 1, wherein during performance of said preset door closing sequence the method further comprises the steps of continuously monitoring motor speed corresponding to said primary and secondary door drive systems and comparing said motor speed to a preset value, wherein if said motor speed falls below said preset value the method further comprises the step of reversing direction of said first and second door portions.

17. The method of claim 1, wherein during performance of said preset door closing sequence the method further comprises the step of monitoring a current position of said dual hinged door using at least one door position sensor, wherein when said current position of said dual hinged door is equal to a door closed position said method further comprises the steps of terminating motion of said first and second door portions and cinching said dual hinged door closed using at least one latch mechanism.

18. The method of claim 17, wherein after completion of said cinching step the method further comprises the step of determining if said dual hinged door is cinched closed using at least one latch sensor, wherein if said dual hinged door is not cinched close the method further comprises the step of activating a warning indicator.

19. The method of claim 1, wherein prior to performing said step of initiating said automatic repositioning of said first and second door portions in accordance with said preset door opening sequence the method further comprises the step of opening at least one latch mechanism, wherein said at least one latch mechanism locks said dual hinged door to said vehicle.

20. The method of claim 19, wherein after performance of said step of opening said at least one latch mechanism the method further comprises the step of determining if said dual hinged door is un-latched using at least one latch sensor, wherein if said dual hinged door is not un-latched the method further comprises the steps of terminating motion of said first and second door portions and activating a warning indicator.

21. The method of claim 1, wherein during performance of said preset door opening sequence the method further comprises the step of continuously monitoring for obstacles that may interfere with said step of repositioning said first and second door portions in accordance with said preset door opening sequence of motions, wherein said monitoring step is performed using at least one proximity sensor.

22. The method of claim 21, wherein if said obstacle is detected during performance of said monitoring step the method further comprises the step of determining if said obstacle is close enough to said dual hinged door to interfere with said step of repositioning said first and second door portions in accordance with said preset door opening sequence, wherein if said obstacle is not close enough to said dual hinged door to interfere than said step of repositioning said first and second door portions in accordance with said preset door opening sequence continues, and wherein if said obstacle is close enough to said dual hinged door to interfere than said method further comprises the step of terminating motion of said first and second door portions.

23. The method of claim 21, wherein if said obstacle is detected during performance of said monitoring step the method further comprises the step of determining if said obstacle is close enough to said dual hinged door to interfere with said step of repositioning said first and second door portions in accordance with said preset door opening sequence, wherein if said obstacle is not close enough to said dual hinged door to interfere than said step of repositioning said first and second door portions in accordance with said preset door opening sequence continues, and wherein if said obstacle is close enough to said dual hinged door to interfere than said method further comprises the steps of terminating motion of said first and second door portions and activating a warning indicator.

24. The method of claim 21, wherein if said obstacle is detected during performance of said monitoring step the method further comprises the step of determining if said obstacle is close enough to said dual hinged door to interfere with said step of repositioning said first and second door portions in accordance with said preset door opening sequence, wherein if said obstacle is not close enough to said dual hinged door to interfere than said step of repositioning said first and second door portions in accordance with said preset door opening sequence continues, and wherein if said obstacle is close enough to said dual hinged door to interfere than said method further comprises the steps of modifying said preset door opening sequence to create a modified door opening sequence in which said obstacle does not interfere with said first and second door portions, and repositioning said first and second door portions in accordance with said modified door opening sequence.

25. The method of claim 1, wherein during performance of said preset door opening sequence the method further comprises the step of monitoring a current position of said dual hinged door using at least one door position sensor, wherein when said current position of said dual hinged door is equal to a door open position said method further comprises the steps of terminating motion of said first and second door portions.

26. The method of claim 1, wherein said preset door opening sequence is comprised of

a first stage of motion, said first stage of motion comprised of:

locking said second door portion to said first door portion, wherein said locking step prevents said second door portion from rotating about said secondary axis; and

rotating said first and second door portions outwardly about said primary axis;

a second stage of motion, said second stage of motion comprised of;

unlocking said second door portion from said first door portion;

rotating said first door portion outwardly about said primary axis; and

rotating said second door portion inwardly about said secondary axis;

a third stage of motion, said first third of motion comprised of;

locking said second door portion to said first door portion, wherein said locking step prevents said second door portion from rotating about said secondary axis; and

rotating said first and second door portions outwardly about said primary axis; and

a fourth stage of motion, said fourth stage of motion comprised of;

unlocking said second door portion from said first door portion;

rotating said first door portion outwardly about said primary axis; and

rotating said second door portion outwardly about said secondary axis.

27. The method of claim 26, wherein said first stage of motion continues until said first door portion is at a position between 3 and 15 degrees off horizontal, wherein said second stage of motion continues until said first door portion is at a position between 35 and 45 degrees off horizontal, wherein said third stage of motion continues until said first door portion is at a position between 65 and 75 degrees off horizontal, and wherein said fourth stage of motion continues until said first door portion is at a position between 90 and 95 degrees off horizontal.

28. The method of claim 26, wherein said first stage of motion continues until said first door portion is at a position between 5 and 10 degrees off horizontal, wherein said second stage of motion continues until said first door portion is at a position of approximately 40 degrees off horizontal, wherein said third stage of motion continues until said first door portion is at a position of approximately 70 degrees off horizontal, and wherein said fourth stage of motion continues until said first door portion is at a position of approximately 95 degrees off horizontal.

29. The method of claim 26, wherein during said first stage of motion said second door portion moves away from said vehicle to form a separation distance of between 1 and 30 millimeters, and wherein during said second stage of motion said separation distance between said second door portion and said vehicle remains at between 1 and 30 millimeters.

30. The method of claim 26, wherein during said first stage of motion said second door portion moves away from said vehicle to form a separation distance of approximately 20 millimeters, and wherein during said second stage of motion said separation distance between said second door portion and said vehicle remains at approximately 20 millimeters.

31. The method of claim 26, further comprising the step of continuously monitoring for obstacles that may interfere with movement of said first door portion during performance of said preset door opening sequence, wherein said monitoring step is performed using at least one proximity sensor, and wherein if said obstacle is close enough to interfere with said first door portion said method further comprises the steps of:

modifying said preset door opening sequence to create a modified door opening sequence;

locking said first door portion to prevent said first door portion from rotating about said primary axis and colliding with said obstacle; and

rotating said second door portion outwardly about said secondary axis.