INSTRUMENT REPROCESSORS, SYSTEMS, AND METHODS

• US 20130098407A1
• Filed: 10/21/2011
• Published: 04/25/2013
• Est. Priority Date: 10/21/2011
• Status: Abandoned Application

• Current Assignee: Ethicon Incorporated (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Michaloski, Robert P., Perlman, Timothy J., Yang, Sungwook
• Application Number:
  US13/278,837
• Publication Number:
  US 20130098407A1
• Time in Patent Office: Days
• US Class Current: 134/36
• CPC Class Codes: A61B 1/123 using washing machines
• CPC Class Codes: A61B 2090/701 for flexible tubular instruments, e.g. endoscopes
• CPC Class Codes: A61B 90/70 Cleaning devices specially adapted for surgical instruments
• CPC Class Codes: A61L 2/24 Apparatus using programmed or automatic operation
• CPC Class Codes: A61L 2202/24 Medical instruments, e.g. endoscopes, catheters, sharps

Abstract

An instrument reprocessor is disclosed. The instrument reprocessor includes a basin having a rim located in an inclined plane forming an acute angle with respect to a horizontal plane. At least one nozzle is disposed in a plane substantially parallel to the inclined plane. The at least one nozzle is configured to discharge a stream into the basin in a direction substantially parallel to the inclined plane. A lid assembly is also disclosed. The lid assembly may cover the basin in a close configuration.

Claims

1. A lid assembly, comprising:

a frame comprising an opening, wherein the frame includes a frame hinge at a first end, and wherein the frame includes a guide along a first side;

a lid that covers the opening in a closed configuration, the lid comprising;

a first lid panel having first and second ends, wherein the first lid panel is coupled at its first end to the frame hinge, and wherein the first lid panel is pivotable relative to the frame about the frame hinge;

a second lid panel having first and second ends, wherein the first lid panel and the second lid panel lie in a plane when the lid is in the closed configuration;

a lid hinge, wherein the first lid panel is coupled to the lid hinge at its second end, wherein the second lid panel is coupled to the lid hinge at its first end, and wherein the first lid panel is pivotable relative to the second lid panel about the lid hinge;

a follower coupled to the second lid panel proximate to the second end, wherein the follower is movably engaged with the guide such that the follower follows the guide as the lid moves from the closed configuration to an open configuration; and

a displacer coupled to the frame at a location proximate to the lid hinge when the lid is in the closed configuration, wherein the displacer displaces the lid hinge away from the frame.

2. The lid assembly of claim 1, wherein the displacer comprises a cam coupled to an actuator that moves the cam between a first position and a second position, wherein in the first position the cam does not displace the lid hinge, and wherein in the second position the cam displaces the lid hinge.

3. The lid assembly of claim 1, wherein the actuator comprises one of an electric motor or a solenoid.

4. The lid assembly of claim 1, wherein the guide comprises a channel, and wherein the follower is movably engaged with the channel.

5. The lid assembly of claim 1, wherein the displacer further comprises a lock, wherein the lock includes a locked position and an unlocked position, wherein in the locked position the lock maintains the lid hinge proximate to the frame and the lid in the closed configuration, and wherein in the unlocked position of the lock the lid hinge is free to displace away from the frame.

6. The lid assembly of claim 5, wherein said lock comprises a slot configured to receive the lid hinge and to maintain the lid hinge relative to the frame when the lock is in the locked position.

7. The lid assembly of claim 6, further comprising a detent in the slot and configured to inhibit relative movement between the lock and the lid hinge.

8. An instrument reprocessor comprising:

a basin comprising a bottom surface, a rim, and a sidewall connecting the bottom surface and the rim, wherein the rim is located in an inclined plane forming an acute angle with respect to a horizontal plane; and

at least one lateral nozzle located on the sidewall and disposed in a plane substantially parallel to the inclined plane, the at least one lateral nozzle configured to discharge a stream into the basin in a direction substantially parallel to the inclined plane.

9. The instrument reprocessor of claim 8, wherein a portion of the bottom surface is inclined at an acute angle with respect to the horizontal plane and is substantially parallel to the inclined plane, a portion of the bottom surface is substantially perpendicular to the horizontal plane, and a portion of the bottom surface is substantially parallel to the horizontal plane.

10. The instrument reprocessor of claim 8, wherein the acute angle between the inclined plane and the horizontal plane is in the range of 40 degrees to 50 degrees.

11. The instrument reprocessor of claim 8, further comprising at least one of:

an orthogonal nozzle located on the bottom surface, the orthogonal nozzle disposed in a plane substantially perpendicular to the inclined plane and configured to discharge a stream into the basin in a direction substantially perpendicular to the inclined plane; and

an oblique nozzle located on the bottom surface, the oblique nozzle disposed in a plane substantially parallel to the horizontal plane and configured to discharge a stream into the basin in a direction substantially parallel to the horizontal plane.

12. The instrument reprocessor of claim 8, further comprising a multi-outlet nozzle located on the bottom surface, the multi-outlet nozzle comprising:

an orthogonal outlet disposed in a plane substantially perpendicular to the inclined plane and configured to discharge a stream into the basin in a direction substantially perpendicular to the inclined plane; and

an oblique outlet disposed in a plane substantially parallel to the horizontal plane and configured to discharge a stream into the basin in a direction substantially parallel to the horizontal plane.

13. The instrument reprocessor of claim 8, further comprising a lid that covers the basin in a closed configuration, wherein, in the closed configuration, the lid is disposed in an inclined plane that is substantially parallel to the inclined plane in which the rim is located.

14. The instrument reprocessor of claim 8, wherein the basin is configured to support a removable carrier positioned in the basin and disposed in a plane substantially parallel to the inclined plane.

15. The instrument reprocessor of claim 8, further comprising a removable carrier, wherein the basin is configured to support the removable carrier in the basin and disposed in a plane substantially parallel to the inclined plane, and wherein the removable carrier is configured to position an endoscope in the basin and disposed in a plane substantially parallel to the inclined plane so that the endoscope forms an acute angle with respect to the horizontal plane.

16. The instrument reprocessor of claim 15, further comprising an endoscope contained in the removable carrier and positioned in the basin in a plane substantially parallel to the inclined plane so that the endoscope forms an acute angle with respect to the horizontal plane.

17. A method for reprocessing an instrument comprising:

positioning an instrument in a basin in an instrument reprocessor, the basin comprising a rim located in an inclined plane forming an acute angle with respect to a horizontal plane, the instrument positioned in the basin in a plane substantially parallel to the inclined plane and at an acute angle with respect to the horizontal plane;

covering the basin, thereby forming a closed basin chamber;

discharging at least one lateral stream into the basin in a direction substantially parallel to the inclined plane; and

impinging the at least one lateral stream onto an outer surface of the instrument to clean and/or disinfect the outer surface of the instrument;

wherein the instrument is not submerged in liquid in the basin chamber.

18. The method of claim 17, further comprising:

discharging an orthogonal stream into the basin in a direction substantially perpendicular to the inclined plane, wherein the orthogonal stream impinges onto outer surfaces of the instrument to clean and/or disinfect the outer surfaces of the instrument; and

/or

discharging an oblique stream into the basin in a direction substantially parallel to the horizontal plane, wherein the oblique stream impinges onto outer surfaces of the instrument to clean and/or disinfect the outer surfaces of the instrument.

19. The method of claim 17, wherein the acute angle between the inclined plane and the horizontal plane is in the range of 40 degrees to 50 degrees.

20. The method of claim 17, wherein positioning the instrument in the basin comprises positioning a carrier containing the instrument in the basin, the carrier positioned in the basin in a plane substantially parallel to the inclined plane and at an acute angle with respect to the horizontal plane.