CHARGE/DISCHARGE SYSTEM FOR BATTERY PACK

• US 20130099747A1
• Filed: 10/12/2012
• Published: 04/25/2013
• Est. Priority Date: 10/13/2011
• Status: Abandoned Application

• Current Assignee: DENSO Corporation, Nippon Soken, Inc.
• Original Assignee: DENSO Corporation, Nippon Soken, Inc.
• Inventors: BABA, Hiroyasu, KAWASAKI, Koji, HASEO, Yasuyuki, YAMAZAKI, Koji
• Application Number:
  US13/650,312
• Publication Number:
  US 20130099747A1
• Time in Patent Office: Days
• US Class Current: 320/118
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits

Abstract

A charge/discharge system is provided to shuttle electric energy in a battery pack made up of battery cells connected in series. The charge/discharge system includes an electric energy storage, a switch, and a charge/discharge controller. The charge/discharge controller selectively places the switch in a charging mode to charge electric energy from one or a selected number of ones of the battery cells to one or a selected number of other ones of the battery cells to minimize a variation in state of charge among the battery cells.

Claims

1. A charge/discharge system comprising:

an electric energy storage;

a battery pack in which a plurality of battery cells are disposed in series connection with each other;

a switch which works to selectively establish an electrical connection of a first cell group made up of one or a first number of adjacent ones of the battery cells with the electric energy storage in a first switching operation mode and an electrical connection of a second cell group made up of one or a second number of adjacent ones of the battery cells with the electric energy storage in a second switching operation mode; and

a charge/discharge controller which selectively places the switch in the first switching operation mode to establish a charging mode to charge electric energy from the first cell group to the electric energy storage and the second switching operation mode to establish a discharge mode to discharge electric energy from the electric energy storage to the second cell group.

2. A charge/discharge system as set forth in claim 1, wherein the first number is greater than the second number.

3. A charge/discharge system as set forth in claim 1, wherein the charge/discharge controller works to control an operation of the switch to change a difference between the first number and the second number.

4. A charge/discharge system as set forth in claim 1, wherein the charge/discharge controller transfers the electric energy from the first cell group to the electric energy storage in the first switching operation mode and then releases the electric energy from the electric energy storage to the second cell group in the second switching operation mode to regulate a state of charge in each of the battery cells.

5. A charge/discharge system as set forth in claim 4, wherein the switch includes a plurality of pairs of circuit paths each pair of which establishes an electric connection of terminals of one of the battery cells with terminals of the electric energy storage, and wherein the switch works to open or close each of the pairs circuit paths and permit an electric current to flow bi-directionally in each of pairs of the circuit paths.

6. A charge/discharge system as set forth in claim 5, wherein the charge/discharge controller selects a higher charged battery cell that is one of the battery cells which is greater in one of terminal voltage, state of charge, and charged capacity than other battery cells and a lower charged battery cell that is one of the battery cells which is smaller in one of terminal, voltage, state of charge, and charged capacity than other battery cells, and wherein the first cell group includes the higher charged battery cell or a combination of the higher charged battery cell and at least one of the battery cells connected adjacent the higher charged battery cell, and the second cell group includes the lower charged battery cell or a combination of the lower charged battery cell and at least one of the battery cells connected adjacent the lower charged battery cell.

7. A charge/discharge system as set forth in claim 4, wherein the switch is configured to change a difference between the first number of the battery cells to be connected to the electric energy storage in the charging mode and the second number of the battery cells to be connected to electric energy storage in the discharging mode, and the charge/discharge controller controls an operation of the switch to change the difference between the first number and the second number.

8. A charge/discharge system as set forth in claim 1, wherein the charge/discharge controller serves to measure a voltage, as developed across terminals of each of the battery cells to control an operation of the switch.

9. A charge/discharge system as set forth in claim 1, wherein the charge/discharge controller serves to measure a voltage, as developed across terminals of the electric energy storage to an operation of the switch.

10. A charge/discharge system as set forth in claim 1, further comprising a low-pass filter disposed between the electric energy storages and the charge/discharge controllers.

11. A charge/discharge system as set forth in claim 5, wherein one of the circuit paths of each of the pairs works as a first circuit path which connects between a joint between adjacent two of the battery cells and one of the terminals of the electric energy storage, and the other of the circuit paths works as a second circuit path which selectively establishes an electric connection between the joint and the other of the terminals of the electric energy storage.

12. A charge/discharge system as set forth in claim 11, wherein when a first battery cell that is one of the battery cells has failed in operation, the charge/discharge controller works as a fail-safe device to close the second circuit path joined to the first battery cell to establish the electric connection between the joint of the other of the terminals of the electric energy storage.

13. A charge/discharge system comprising:

a battery pack made up of a plurality of modules connected electrically to each other, each of the modules including a plurality of battery cells connected in series witch each other;

a common electric energy storage;

in-module electric energy storages each of which is disposed in one of the modules;

a common switch which works to selectively establish an electrical connection of a first module group made up of one or a first number of adjacent ones of the modules with the common electric energy storage in a first switching operation mode and an electrical connection of a second module group made up of one or a second number of adjacent ones of the modules with the common electric energy storage in a second switching operation mode;

in-module switches each of which is disposed in one of the modules, each of the in-module switches working to selectively establish an electrical connection of a first cell group made up of one or a first number of adjacent ones of the battery cells in a corresponding one of the modules with a corresponding one of the in-module electric energy storages in a third switching operation mode and an electrical connection of a second cell group made up of one or a second number of adjacent ones of the battery cells in a corresponding one of the modules with a corresponding one of the in-module electric energy storage in a fourth switching operation mode;

a common charge/discharge controller which selectively places the common switch in the first switching operation mode to establish a charging mode to charge electric energy from the first module group to the common electric energy storage and the second switching operation mode to establish a discharge mode to discharge electric energy from the common electric energy storage to the second module group; and

in-module charge/discharge controllers each of which is disposed in one of the modules, each of the in-module charge/discharge controllers selectively placing a corresponding one of the in-module switches in the third switching operation mode to establish an in-module charging mode to charge electric energy from the first cell group to a corresponding one of the in-module electric energy storages and the fourth switching operation mode to establish an in-module discharge mode to discharge electric energy from the one of the electric energy storages to the second cell group;

14. A charge/discharge system as set forth in claim 13, wherein the common charge/discharge controller selects a higher charged module that is one of the modules which is greater in one of terminal voltage, state of charge, and charged capacity and a lower charged module that is one of the modules which is smaller in one of terminal voltage, state of charge, and charged capacity, wherein the first module group includes the higher charged module or a combination of the higher charged module and at least one of the modules connected adjacent the higher charged module, and the second module group includes the lower charged module or a combination of the lower charged module and at least one of the modules connected adjacent the lower charged module, wherein each of the in-module charge/discharge controllers selects a higher charged battery cell that is one of the battery cells which is greater in one of terminal voltage, state of charge, and charged capacity in a corresponding one of the modules and a lower charged battery cell that is one of the battery cells which is smaller in one of terminal voltage, state of charge, and charged capacity in the one of the modules, and wherein the first cell group includes the higher charged battery cell or a combination of the higher charged battery cell and at least one of the battery cells connected adjacent the higher charged battery cell, and the second cell group includes the lower charged battery cell or a combination of the lower charged battery cell and at least one of the battery cells connected adjacent the lower charged battery cell.

15. A charge/discharge system as set forth in claim 13, further comprising a plurality of pairs of circuit paths each pair of which establishes an electric connection of terminals of one of the modules with terminals of the common electric energy storage, and wherein each of the in-module switches works to open or close each of the pairs circuit paths in a corresponding one of the modules and permit an electric current to flow bi-directionally in each of pairs of the circuit paths.

16. A charge/discharge system as set forth in claim 13, wherein the common switch is configured to change a difference between the first number of the modules to be connected to the common electric energy storage in the charging mode and the second number of the modules to be connected to common electric energy storage in the discharging mode, and the common charge/discharge controller controls an operation of the common switch to change the difference between the first number and the second number.

17. A charge/discharge system as set forth in claim 13, wherein a combination of the battery cells of each of the modules and at least one of the battery cells of an immediately closest neighbor one of the modules constitutes a sub-battery assembly, and wherein each of the sub-battery assemblies is connectable with one of the in-module electric energy storages.

18. A charge/discharge system as set forth in claim 13, wherein the battery cells of the battery pack are broken down into a first sub-battery pack and a second sub-battery pack which are connected in parallel to each other, wherein the common switch is provided for each of the first and second sub-battery packs, and the common electric energy storage is shared by the first and second sub-battery packs.

19. A charge/discharge system as set forth in claim 18, wherein the common charge/discharge controller works to control operations of the switches for the first and second sub-battery packs to transfer electric energy from one of the first and second sub-battery packs to the other through the common electric energy storage.

20. A charge/discharge system as set forth in claim 13, wherein each of the in-module charge/discharge controllers serves to measure a voltage, as developed across terminals of each of the battery cells to control an operation of a corresponding one of the in-module switches.

21. A charge/discharge system as set forth in claim 13, wherein each of the in-module charge/discharge controllers serves to measure a voltage, as developed across terminals of a corresponding one of the in-module electric energy storages to control an operation of a corresponding one of the in-module switches.

22. A charge/discharge system as set forth in claim 13, wherein the common charge/discharge controller serves to measure a voltage, as developed across terminals of the common electric energy storage to an operation of the common switch.

23. A charge/discharge system as set forth in claim 13, further comprising a low-pass filter disposed between each of the in-module electric energy storages and a corresponding one of the in-module charge/discharge controllers.

24. A charge/discharge system as set forth in claim 21, further comprising Zener diodes connected to the in-module charge/discharge controllers in parallel to the in-module electric energy storages and switches which work to selectively open or close connections between the in-module electric energy storages and the Zener diodes.

25. A charge/discharge system as set forth in claim 21, wherein each of the in-module charge/discharge controllers measures the voltage, as developed across terminals of the one of the in-module electric energy storages while the one of the in-module electric storages are in connection with one of the battery cells.