BATTERY MONITORING APPARATUS

• US 20130099793A1
• Filed: 10/23/2012
• Published: 04/25/2013
• Est. Priority Date: 10/24/2011
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: SHIMIZU, Takumi
• Granted Patent: US 9,007,065 B2
• Time in Patent Office: Days
• US Class Current: 324/426
• CPC Class Codes: B60L 58/10 for monitoring or controlling batteries
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: G01R 31/36 Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0025 Sequential battery discharge in systems with a plurality of batteries
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/005 Detection of state of health [SOH]
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery monitoring apparatus for monitoring a battery condition of an assembled battery. In the apparatus, a control unit transmits, to a monitoring unit that is powered by the assembled battery and monitors its battery condition, a first mode-switching instruction signal for instructing the monitoring unit to transition from a normal mode to a dark-current mode. Subsequently, the control unit transmits to the monitoring unit a second mode-switching signal for instructing the monitoring unit to transition from the dark-current mode to the normal mode, and acquires an increased count value of a timer circuit in the monitoring unit for a time period from transmission of the first mode-switching instruction signal to transmission of the second mode-switching instruction signal. When it is determined that the increased count value is greater than an abnormality diagnosis criterion value, then the control unit determines that the dark-current mode of the monitoring unit is malfunctioning.

Claims

1. A battery monitoring apparatus for monitoring a battery condition of an assembled battery formed of a plurality of battery cells connected in series, comprising:

a monitoring unit that is powered by the assembled battery and monitors the battery condition of the assembled battery; and

a control unit that acquires a monitoring result indicative of the battery condition of the assembled battery from the monitoring unit and controls the operation of the monitoring unit on the basis of the monitoring result;

wherein the monitoring unit transitions from a normal mode, in which power supply from the assembled battery to the monitoring unit is maintained, to a dark-current mode, in which power supply from the assembled battery to the monitoring unit is partially interrupted, in response to a first mode-switching instruction signal from the control unit for instructing the monitoring unit to transition from the normal mode to the dark-current mode, and transitions from the dark-current mode to the normal mode in response to a second mode-switching instruction signal from the control unit for instructing the monitoring unit to transition from the dark-current mode to the normal mode, and the monitoring unit comprises a timer circuit that starts time counting in synchrony with transition from the dark-current mode to the normal mode of the monitoring unit and stops time counting in synchrony with transition from the normal mode to the dark-current mode of the monitoring unit, and

the control unit transmits the second mode-switching instruction signal for instructing the monitoring unit to transition from the dark-current mode to the normal mode to the monitoring unit, subsequently acquires an increased count value of the timer circuit for a time period from transmission of the first mode-switching instruction signal to transmission of the second mode-switching instruction signal, and when the increased count value is greater than an abnormality diagnosis criterion value (α

), then determines that the dark-current mode of the monitoring unit is malfunctioning.

2. The apparatus of claim 1, wherein when the monitoring unit is in the dark-current mode, the monitoring unit is unable to output communication signals.

3. The apparatus of claim 1, wherein the abnormality diagnosis criterion value (α

) is set no less than a time period from the transmission of the first mode-switching instruction signal from the control unit to the monitoring unit to the completion of transition from the normal mode to the dark-current mode of the monitoring unit in response to the first mode-switching instruction signal.

4. The apparatus of claim 1, wherein

the monitoring unit further comprises a memory that stores a count value outputted from the timer circuit during the dark-current mode of the monitoring unit, and the monitoring unit clears the count value stored in the memory in response to a clearance instruction signal transmitted from the control unit for instructing the monitoring unit to clear the count value stored in the memory.

5. The apparatus of claim 4, wherein the control unit transmits the clearance instruction signal together with the first mode-switching instruction signal to the monitoring unit.

6. The apparatus of claim 4, wherein the control unit transmits the clearance instruction signal to the monitoring unit prior to transmitting the first mode-switching instruction signal to the monitoring unit.

7. The apparatus of claim 5, wherein the control unit transmits a count-value transfer instruction signal to the monitoring unit for instructing the monitoring unit to transfer the count value of the timer circuit stored in the memory to the control unit, after transmitting the second mode-switching instruction signal to the monitoring unit, thereby acquiring the increased count value of the timer circuit.

8. The apparatus of claim 6, wherein the control unit transmits a count-value transfer instruction signal to the monitoring unit for instructing the monitoring unit to transfer the count value of the timer circuit stored in the memory to the control unit, after transmitting the second mode-switching instruction signal to the monitoring unit, thereby acquiring the increased count value of the timer circuit.

9. The apparatus of claim 7, wherein when it is determined by the control unit that the dark-current mode of the monitoring unit is malfunctioning, then the control unit determines whether or not the increased count value of the timer circuit is greater than a preset threshold (β

), which is set greater than the abnormality diagnosis criterion value (α

), and when it is determined that the increased count value of the timer circuit is greater than the preset threshold (β

), then determines that the monitoring unit is in an abnormal condition where the monitoring unit is continuously in the normal mode during the time period from transmission of the first mode-switching instruction signal to transmission of the second mode-switching instruction signal.

10. The apparatus of claim 7, wherein when it is determined by the control unit that the dark-current mode of the monitoring unit is malfunctioning, then the control unit determines whether or not the increased count value of the timer circuit is equal to or less than a preset threshold (β

), which is set greater than the abnormality diagnosis criterion value, and when it is determined that the increased count value of the timer circuit is equal to or less than the preset threshold (β

), then determines that the monitoring unit is in an abnormal condition where the monitoring unit is temporarily in the normal mode during the time period from transmission of the first mode-switching instruction signal to transmission of the second mode-switching instruction signal.

11. The apparatus of claim 9, wherein the preset threshold (β

) is set less than the time period from transmission of the first mode-switching instruction signal to transmission of the second mode-switching instruction signal.

12. The apparatus of claim 1, wherein the monitoring unit resets a count value of the timer circuit to zero upon transition from the normal mode to the dark-current mode of the monitoring unit.

13. The apparatus of claim 12, wherein the control unit transmits a count-value transfer instruction signal together with the second mode-switching instruction signal to the monitoring unit for instructing the monitoring unit to transfer the count value of the timer circuit to the control unit, thereby acquiring the increased count value of the timer circuit.

14. The apparatus of claim 13, wherein when it is determined by the control unit that the dark-current mode of the monitoring unit is malfunctioning, then the control unit determines whether or not the increased count value of the timer circuit is greater than a preset threshold (β

), which is set greater than the abnormality diagnosis criterion value, and when it is determined that the increased count value of the timer circuit is greater than the preset threshold (β

), then determines that the monitoring unit is in an abnormal condition where the monitoring unit is continuously in the normal mode during the time period from transmission of the first mode-switching instruction signal to transmission of the second mode-switching instruction signal.

15. The apparatus of claim 1, wherein the control unit raises an allowable lower limit of state of charge (SOC) of the assembled battery when it is determined by the control unit that the dark-current mode of the monitoring unit is malfunctioning.

16. The apparatus of claim 1, wherein

the monitoring unit performs cell-voltage equalization discharge to equalize cell voltages of the respective battery cells of the assembled battery in response to a cell-voltage equalization instruction signal from the control unit, and

the control unit inhibits itself from transmitting the cell-voltage equalization instruction signal to the monitoring unit when it is determined that the dark-current mode of the monitoring unit is malfunctioning.

17. The apparatus of claim 1, wherein

the monitoring unit performs cell-voltage equalization discharge to equalize cell voltages of the respective battery cells of the assembled battery in response to a cell-voltage equalization instruction signal from the control unit, and

when it is determined by the control unit that the dark-current mode of the monitoring unit is malfunctioning, the control unit raises an allowable lower limit of state of charge (SOC) of the assembled battery and inhibits itself from transmitting to the monitoring unit the cell-voltage equalization instruction signal for instructing the monitoring unit to equalize cell voltages of the respective battery cells of the assembled battery.

18. The apparatus of claim 1, further comprising a signal transfer unit that transfers communication signals including the first and second mode-switching instruction signals between the monitoring unit and the control unit.

19. The apparatus of claim 18, wherein the signal transfer unit comprises:

a first signal transfer section that transfers the first and second mode-switching instruction signals unidirectionally from the control unit to the monitoring unit; and

a second signal transfer section that transfers the communication signals other than the first and second mode-switching instruction signals bidirectionally between the control unit and the monitoring unit, the second signal transfer section being separate and independent from the first signal transfer section.

20. The apparatus of claim 19, wherein

the second signal transfer section comprises a pair of signal transfer elements, a first signal transfer element of the pair being dedicated to unidirectional signal transfer from the monitoring unit to the control unit, and a second transfer element of the pair being dedicated to unidirectional signal transfer from the control unit to the monitoring unit, and

the first signal transfer element is powered by the assembled battery through the monitoring unit.

21. The apparatus of claim 1, wherein the apparatus is mounted in a vehicle.