ESTIMATING GAS USAGE IN A GAS BURNING DEVICE

• US 20130110413A1
• Filed: 10/27/2011
• Published: 05/02/2013
• Est. Priority Date: 10/27/2011
• Status: Abandoned Application

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Inventors: Schork, Brian Michael, Besore, John K., Miko, Chelsea Rose, Velasco, Jonathan Simon
• Application Number:
  US13/283,287
• Publication Number:
  US 20130110413A1
• Time in Patent Office: Days
• US Class Current: 702/24
• CPC Class Codes: G01K 13/02 for measuring temperature of moving fluids or granular materials capable of flow

Abstract

An apparatus includes at least one transducer that obtains a measurement of one aspect of the combustion process of a gas-burning device. The apparatus also includes a microprocessor to calculate gas usage of the gas-burning device based on the measurement obtained by the at least one transducer. Also included are methods for using the apparatus.

Claims

1. A sensor module apparatus comprising:

at least one transducer that obtains a measurement of one aspect of the combustion process of a gas-burning device; and

a microprocessor to calculate gas usage of the gas-burning device based on the measurement obtained by the at least one transducer.

2. The apparatus of claim 1, further comprising a radio frequency carrier to link the sensor module to a home energy management system to transmit the calculated gas usage to the home energy management system.

3. The apparatus of claim 1, further comprising a power line communication device within the module to link the sensor module to a home energy management system and transmit gas usage to the home energy management system.

4. The apparatus of claim 1, further comprising a memory component for storing data.

5. The apparatus of claim 1, further comprising a battery.

6. The apparatus of claim 5, further comprising a communication module operative to send information about battery voltage to a home energy manager to trigger an alert when the battery needs to be replaced.

7. The apparatus of claim 1, further comprising at least one of a power connection and an on-board power supply.

8. The apparatus of claim 1, further comprising a communications module enabling communication with a home energy manager via a hard-wired connection.

9. A sensor module apparatus comprising:

at least one transducer that obtains a measurement of one aspect of the combustion process of a gas-burning device; and

a radio frequency carrier to link the sensor module to a home energy management system to transmit the measurement of one aspect of the combustion process of a gas-burning device and a time stamp to the home energy management system to calculate gas usage of the gas-burning device based on the measurement obtained by the at least one transducer.

10. A method comprising the steps of:

calculating a running average of temperature data and corresponding time data for a component of a gas-burning device for a given timeframe;

calculating a first derivative of the running average data;

calculating a second derivative of the running average data;

identifying one or more peaks in the second derivative data;

identifying one or more valleys in the second derivative data;

using the first derivative data to select valley data points among the one or more identified valleys in the second derivative data;

subtracting the selected valley data point from the selected peak data point to determine an amount of time of gas usage; and

using the amount of time of gas usage to calculate a volume of gas used based on one or more parameters of the gas-burning device.

11. The method of claim 10, wherein a peak is a group of data points that is above a peak threshold value.

12. The method of claim 10, wherein a valley is a group of data points that is below a valley threshold value.

13. The method of claim 10, further comprising transmitting the calculated volume of gas used to a home energy manager.

14. The method of claim 10, further comprising transmitting one or more items of unexecuted data to a home energy manager.

15. The method of claim 10, wherein the gas-burning device comprises one of a furnace and a gas fueled clothes dryer.

16. The method of claim 10, wherein the gas-burning device comprises a hot water heater, and wherein the one or more parameters comprise at least one of burner rating capacity and gas heating value.

17. The method of claim 10, wherein using the first derivative data to select a valley data point among the one or more identified valleys in the second derivative data comprises using the first derivative valley data to identify a point to use in the second derivative valley data that represents a temperature fall due to gas being turned off.

18. A method comprising the steps of:

collecting temperature data and corresponding time data for a component of a gas-burning device;

analyzing the temperature data to determine a time at which the gas-burning device begins burning gas and a time at which the gas-burning device ends burning gas;

calculating a time duration of gas consumption by the gas-burning device based on the time at which the gas-burning device begins burning gas and the time at which the gas-burning device ends burning gas;

calculating an amount of energy used during the calculated time duration of gas consumption based on the time duration and one or more parameters of the gas-burning device; and

calculating a volume of gas used during the time duration of gas consumption based on the calculated amount of energy used and one or more parameters of the gas-burning device.

19. The method of claim 18, wherein analyzing the temperature data to determine a time at which the gas-burning device begins burning gas and a time at which the gas-burning device ends burning gas comprises determining whether the temperature data satisfies one or more pre-defined conditions.

20. The method of claim 18, wherein the gas-burning device comprises a hot water heater, and wherein the one or more parameters comprise at least one of burner rating capacity and gas heating value.

21. A system for determining burner duration of an appliance having a gas burner, the system comprising:

a temperature sensor responsive to temperature of a structure of the appliance heated by the gas burner; and

a processor coupled to a memory, and operatively connected to the temperature sensor to receive and store temperature data from the sensor and process the data to detect turning on of the gas burner and turning off of the gas burner and to determine a duration of time between the turning on and turning off of the burner.

22. The system of claim 21, wherein the processor is further operative to determine an amount of gas consumed by the burner as a function of the duration of time that the burner was on.

23. The system of claim 21, wherein the processor is operative to identify the turning on times and the turning off times of the burner using first and second derivatives of the temperature data.

24. The system of claim 21, wherein the processor is operative to identify the turning on times and turning off times of the burner using a slope of the temperature data as a function of time.

25. A method for determining gas consumed by an appliance having a gas burner, the method comprising:

identifying turning on times of the burner;

identifying turning off times of the burner;

determining a burner duration of time the burner is on time by determining a time lapse between the turning on time and the turning off time; and

calculating an amount of gas consumed as a function of the duration of time the burner is on.