LEVEL DETECTION DEVICE IN A CASTING EQUIPMENT AND RELATIVE DETECTION METHOD

• US 20130111987A1
• Filed: 07/13/2011
• Published: 05/09/2013
• Est. Priority Date: 07/14/2010
• Status: Abandoned Application

• Current Assignee: Danieli Automation SpA (SIND International SPA)
• Original Assignee: Danieli Automation SpA (SIND International SPA)
• Inventors: Ciani, Lorenzo
• Application Number:
  US13/809,824
• Publication Number:
  US 20130111987A1
• Time in Patent Office: Days
• US Class Current: 73/290.R
• CPC Class Codes: B22D 11/186 by using electric, magnetic, sonic or ultrasonic means
• CPC Class Codes: B22D 11/205 by using electric, magnetic, sonic or ultrasonic means

Abstract

A level detection device in casting equipment oscillating linearly, in a manner concordant with a substantially vertical direction of advance of molten steel in the casting equipment at a desired frequency of oscillation includes the device oscillating at the same frequency and disposed at a predetermined operating height. The device generates a continuous magnetic field, and the field generator is oriented transversely to the direction of advance of the steel in the casting equipment, so as to generate alternate induced currents in the molten steel. The device detects a variable induced magnetic field generated by and concatenated with said alternate induced currents, wherein the intensity of the variable induced magnetic field as detected is correlated to the level of the molten steel in the casting equipment with respect to the operating height.

Claims

1. Level detection device in casting equipment comprising:

at least a crystallizer oscillating linearly, in a manner concordant with a substantially vertical direction of advance of molten steel in the casting equipment and at a desired frequency of oscillation, said device being connected with said casting equipment so as to oscillate at the same frequency of oscillation and being disposed at a predetermined operating height, wherein a means to generate a continuous magnetic field is oriented transversely to the direction of advance of the steel in the casting equipment, so as to generate alternate induced currents in the steel, said means to generate a continuous magnetic field being associated with a wall of the crystallizer with a magnetic pole facing toward said wall, and a means to detect the magnetic field is disposed laterally facing said generating means and configured to detect a variable induced magnetic field generated by and concatenated with said alternate induced currents, wherein the field lines generated by said generating means develop substantially parallel to and outside the position of said detection means, and intensity of said variable induced magnetic field as detected by the detection means being correlated to the level of the steel in the casting equipment with respect to said operating height.

2. The device as in claim 1, wherein the magnetic field generating means consist of at least two magnets, laterally facing and oriented toward the wall of the crystallizer with the same magnetic pole, the detection means being disposed in an intermediate position between said magnets.

3. The device as in claim 1, wherein the detection means comprises a plurality of magnetic field detector elements, disposed in a direction substantially parallel to said direction of advance and distanced one from the other so as to define a detection range of the level of molten steel.

4. The device as in claim 1, wherein the magnetic field generating means comprise at least two magnetic field generation elements positioned on walls of the casting equipment and able to cooperate reciprocally in order to increase the intensity of the field lines.

5. The device as in claim 1, wherein comprising processing means connected to said magnetic field detection means, in order to acquire corresponding electric signals indicative of the induced field detected, said processing means being configured so as to process and estimate the amplitude of said electric signals in a prediction time at least less than a period of said frequency of oscillation.

6. The device as in claim 5, wherein said processing means comprises a Kalman predictive filter.

7. The device as in claim 5, comprising movement detection means, associated with said processing means, and able to detect the frequency and phase of the oscillation motion of the casting equipment.

8. A method to detect a level in casting equipment, which oscillates linearly, in a manner concordant with a direction of advance of molten steel in the casting equipment at a desired frequency of oscillation, the method comprising:

generating a continuous magnetic field oriented transversely to the direction of advance of the steel in the casting equipment, so as to generate alternate induced currents in the advancing molten steel; and

detecting a variable magnetic field, generated by and concatenated with said alternate induced currents, the intensity of the variable magnetic field being correlated to the level of the molten steel in the casting equipment with respect to an operating height at which magnetic field generating means and magnetic field detection means are positioned.

9. The method as in claim 8, wherein the magnetic field induced is detected at a plurality of points along the casting equipment, said detection points being disposed in a direction substantially parallel to said direction of advance and distanced one from the other so as to define a detection range (R) of the level of molten steel.

10. The method as in claim 8, comprising processing electric signals relating to the induced magnetic field, and the amplitude of the magnetic field induced is estimated in a prediction time at least less than the period of said frequency of oscillation.

11. The method as in claim 10, wherein said processing comprises processing the the frequency and the phase of the oscillation motion of the casting equipment.

12. Equipment for continuously casting of steel comprising a device for detecting the level of molten steel, wherein the detecting comprises generating a continuous magnetic field oriented transversely to the direction of advance of the steel in the casting equipment, so as to generate alternate induced currents in the advancing molten steel, and detecting a variable magnetic field generated by and concatenated with said alternate induced currents, the intensity of the variable magnetic field being correlated to the level of the molten steel in the casting equipment with respect to an operating height at which magnetic field generating means and magnetic field detection means are positioned.