FILM-FITTING DEVICE AND FILM-FITTING METHOD

• US 20130118136A1
• Filed: 11/09/2012
• Published: 05/16/2013
• Est. Priority Date: 11/14/2011
• Status: Active Grant

• Current Assignee: Fuji SEAL International Incorporated
• Original Assignee: Fuji SEAL International Incorporated
• Inventors: ARIMA, Koji, SAWAMURA, Takuji, SONODA, Takato, SUGIMOTO, Hiroshi, YABE, Daisuke
• Granted Patent: US 9,278,773 B2
• Time in Patent Office: Days
• US Class Current: 53/585
• CPC Class Codes: B29C 63/423 specially applied to the mass-production of externally coated articles, e.g. bottles
• CPC Class Codes: B65B 9/14 Devices for distending tubes supplied in the flattened state
• CPC Class Codes: B65C 3/065 by placing tubular labels around the container applying preformed tubular sheathings of plastics in general B29C63/18; applying protective covers to closures B67B5/03
• CPC Class Codes: B65C 9/42 Label feed control

Abstract

A film-fitting device includes a cutting mechanism that cuts a label-forming medium into a predetermined length, a film transfer mechanism that transfers downstream a tubular film arranged around a mandrel, and a shot roller that receives the tubular film transferred by the film transfer mechanism and delivers the tubular film downstream while rotating the tubular film in the circumferential direction. The distance from the cutting mechanism to the shot roller and the distance from the film transfer mechanism to the shot roller are both greater than the length of the tubular film formed by the cutting. Further, rotational drive of the shot roller is carried out by an independent servo motor or stepping motor.

Claims

1. A film-fitting device which sequentially delivers tubular films downstream while opening each tubular film by arranging the tubular film around a mandrel, and thereby causes the tubular film to be fitted around a body to be subjected to fitting that is transported to a position facing the mandrel, the film-fitting device comprising:

a cutting mechanism that cuts a tube-forming medium into a predetermined length so as to form a tubular film having the predetermined length;

a film transfer mechanism that transfers downstream the tubular film arranged around the mandrel; and

at least one shot roller installed with its rotational shaft being slanted with respect to an axis core of the mandrel, the shot roller receiving the tubular film transferred by the film transfer mechanism, by causing the tubular film to be held between the shot roller and the mandrel, and delivering the tubular film downstream while rotating the tubular film in a circumferential direction,

wherein

a distance from the cutting mechanism to the shot roller and a distance from the film transfer mechanism to the shot roller are both greater than the length of the tubular film formed by the cutting; and

rotational drive of the shot roller is carried out by an independent servo motor or stepping motor.

2. The film-fitting device as defined in claim 1, wherein the shot roller is provided in a pair, and the pair of shot rollers are arranged on opposite sides of a transport path of the body to be subjected to fitting.

3. The film-fitting device as defined in claim 1, wherein a transfer speed of the tubular film at a point when the film transfer mechanism hands over the tubular film to the shot roller and a downstream moving speed of the tubular film at a point when the tubular film is received by the shot roller are set to substantially identical speeds.

4. The film-fitting device as defined in claim 1, wherein the cutting mechanism is provided upstream of the mandrel and forms the tubular film having the predetermined length by cutting, into the predetermined length, the tube-forming medium folded in sheet form.

5. The film-fitting device as defined in claim 1, further comprising an angle adjustment mechanism that supports the shot roller in a manner pivotable about an axis that extends in a radial direction of the shot roller from a portion on the mandrel against which the shot roller holds the tubular film, the angle adjustment mechanism serving to adjust an angle of inclination of the shot roller.

6. The film-fitting device as defined in claim 5, wherein

a ball roller that is freely rotatable in arbitrary directions is mounted on the mandrel;

and

the tubular film is to be held between the ball roller and the shot roller.

7. The film-fitting device as defined in claim 1, wherein

the tubular film is formed to have a tubular shape by overlapping two side edge portions of a film in a width direction with each other and joining the overlapped part, and the tubular film has a non-joint part on a tip side of the joint part at a first side edge portion which is located on an inner side of the overlapped part;

and

the shot roller rotates the tubular film in a circumferential direction toward a tip of a second side edge portion of the tubular film which is located on an outer side of the overlapped part.

8. The film-fitting device as defined in claim 7, wherein

the mandrel includes a tapered and wedge-shaped label-opening part toward an upstream side, and a label-shaping part that has a circular cross-section and is connected to a downstream part of the label-opening part;

and

a plurality of longitudinal grooves are provided on an outer surface of the label-shaping part.

9. The film-fitting device as defined in claim 1, further comprising a rebound prevention member that is provided near a fitting position at which a tubular film is fitted around a body to be subjected to fitting, and that abuts a tubular film that jumps up while surrounding a body to be subjected to fitting.

10. The film-fitting device as defined in claim 9, wherein the rebound prevention member has an abutting portion that abuts a trailing edge part of the tubular film, and this abutting portion is arranged on an upstream side or a lateral side of each sequentially-transported body to be subjected to fitting, the upstream side and the lateral side defined in terms of a direction in which the tubular film is fitted.

11. The film-fitting device as defined in claim 9, wherein the rebound prevention member comprises a rotary brush that is placed in sliding contact with an outer surface of the tubular film.

12. The film-fitting device as defined in claim 9, wherein the rebound prevention member is a check member that, when contacted by an outer surface or an edge part of the tubular film fitted around the body to be subjected to fitting, permits movement of the tubular film in a fitting direction but inhibits movement of the tubular film in a direction opposite to the fitting direction.

13. The film-fitting device as defined in claim 1, wherein the at least one shot roller comprises:

an upper shot roller that holds a tubular film arranged around the mandrel against the mandrel and delivers the tubular film downstream; and

a lower shot roller that receives the tubular film delivered downstream by the upper shot roller, by holding the tubular film against the mandrel, and directly delivers the tubular film downstream so as to fit the tubular film around the body to be subjected to fitting that is transported to the position facing the mandrel,

wherein, when the lower shot roller is holding the tubular film against the mandrel, the lower shot roller is rotating at a rotational speed which equals a converted delivery-direction circumferential speed obtained by converting a fitting speed into a circumferential speed in the tubular film delivery direction.

14. The film-fitting device as defined in claim 13, wherein a speed of downstream delivery of the tubular film by the lower shot roller is set higher than a speed of downstream delivery of the tubular film by the upper shot roller.

15. The film-fitting device as defined in claim 1, wherein the at least one shot roller comprises:

an upper shot roller that holds a tubular film arranged around the mandrel against the mandrel and delivers the tubular film downstream; and

a lower shot roller that receives the tubular film delivered downstream by the upper shot roller, by holding the tubular film against the mandrel, and directly delivers the tubular film downstream so as to fit the tubular film around the body to be subjected to fitting that is transported to a position facing the mandrel,

wherein, at a point at which the lower shot roller receives the tubular film from the upper shot roller, a converted delivery-direction circumferential speed of the upper shot roller, which indicates a circumferential speed in the tubular film delivery direction, substantially equals a converted delivery-direction circumferential speed of the lower shot roller, which indicates a circumferential speed in the tubular film delivery direction, and the lower shot roller is accelerated after the received tubular film is disengaged from the upper shot roller.

16. The film-fitting device as defined in claim 1, wherein in the body to be subjected to fitting, its head part has a smaller diameter than its trunk part;

a grooved part extending along a transport direction of the body to be subjected to fitting is formed in a downstream end part of the mandrel; and

when the body to be subjected to fitting passes the position facing the mandrel, the head part having the smaller diameter in the body to be subjected to fitting passes through the grooved part.

17. The film-fitting device as defined in claim 1, further comprising:

a fitting manner detection mechanism that detects according to which of a first or second fitting manner the tubular film was fitted, the first fitting manner being that a tubular film delivered from the mandrel by the shot roller is fitted around the body to be subjected to fitting by stopping before reaching a placement surface on which the body to be subjected to fitting is placed, the second fitting manner being that a tubular film delivered from the mandrel by the shot roller is fitted around the body to be subjected to fitting by first reaching and rebounding against the placement surface and then stopping;

a fitted position detection mechanism that detects a fitted position of the tubular film delivered from the mandrel by the shot roller and fitted around the body to be subjected to fitting, the fitted position being a position from the placement surface;

a judging unit that judges, based on the fitted position of the tubular film detected by the fitted position detection mechanism, whether or not correction of a tubular film delivery speed of the shot roller is necessary; and

a delivery speed changing mechanism that, when the judging unit judges that correction of the tubular film delivery speed is necessary, changes the tubular film delivery speed of the shot roller based on the fitting manner of the tubular film detected by the fitting manner detection mechanism and the fitted position of the tubular film detected by the fitted position detection mechanism,

wherein the delivery speed changing mechanism increases the tubular film delivery speed when the tubular film is fitted according to the first fitting manner and its fitted position is beyond a predetermined fitted range, and decreases the tubular film delivery speed when the tubular film is fitted according to the second fitting manner and its fitted position is beyond a predetermined fitted range.

18. The film-fitting device as defined in claim 17, wherein

the fitting manner detection mechanism includes:

a first sensor installed along a moving path of the tubular film delivered by the shot roller, at a predetermined position close to but outside the predetermined fitted range defined relative to the placement surface; and

a distinguishing unit that distinguishes the fitting manner of the tubular film delivered by the shot roller based on a waveform of an output signal from the first sensor, and

the fitted position detection mechanism includes;

a second sensor having a predetermined length, the second sensor being installed adjacent to the first sensor and extending upward from a height at which the first sensor is located; and

a position detector that detects the fitted position of the tubular film delivered by the shot roller based on a waveform of an output signal from the second sensor.

19. The film-fitting device as defined in claim 18, wherein

the judging unit

judges that correction of the tubular film delivery speed is not necessary when the fitted position of the tubular film detected by the fitted position detection mechanism is within the predetermined fitted range;

judges that correction of the tubular film delivery speed by a preset first amount of change is necessary when the fitted position of the tubular film corresponds to a first fitted position which has a value less than or equal to a predetermined threshold value set beyond the predetermined fitted range; and

judges that correction of the tubular film delivery speed by a preset second amount of change larger than the first amount of change is necessary when the fitted position of the tubular film corresponds to a second fitted position which has a value greater than the predetermined threshold value, and

the delivery speed changing mechanism

increases the tubular film delivery speed by the first amount of change when the tubular film is fitted according to the first fitting manner and its fitted position corresponds to the first fitted position;

increases the tubular film delivery speed by the second amount of change when the tubular film is fitted according to the first fitting manner and its fitted position corresponds to the second fitted position;

decreases the tubular film delivery speed by the first amount of change when the tubular film is fitted according to the second fitting manner and its fitted position corresponds to the first fitted position; and

decreases the tubular film delivery speed by the second amount of change when the tubular film is fitted according to the second fitting manner and its fitted position corresponds to the second fitted position.

20. The film-fitting device as defined in claim 17, wherein

an angle of a roller surface of the shot roller with respect to a vertical line is changeable, and

a predetermined amount of change by which the tubular film delivery speed is changed is preset in correlation to the angle of the roller surface with respect to the vertical line.

21. The film-fitting device as defined in claim 1, further comprising

a spacing adjustment mechanism for causing the shot roller to approach and depart from the mandrel,

wherein

the cutting mechanism is provided upstream of the mandrel, and forms the tubular film having the predetermined length by cutting, into the predetermined length, the tube-forming medium folded in sheet form, and

the film-fitting device is configured such that, while the shot roller is continuously rotated at a rotational speed corresponding to a fitting speed, the spacing adjustment mechanism causes the shot roller to approach the mandrel in synchronization with a timing for fitting the tubular film, so that the shot roller holds the tubular film against the mandrel and delivers the tubular film downstream, and, after the shot roller has delivered the tubular film, the spacing adjustment mechanism causes the shot roller to depart from the mandrel.

22. The film-fitting device as defined in claim 1, further comprising

a spacing adjustment mechanism for causing the shot roller to approach and depart from the mandrel,

wherein

the cutting mechanism is a circle cutter that cuts apart a tubular film having the predetermined length from the tube-forming medium which has a long sleeve-like shape and is arranged around the mandrel, and

the film-fitting device is configured such that, while the shot roller is continuously rotated at a rotational speed corresponding to a fitting speed, the spacing adjustment mechanism causes the shot roller to approach the mandrel in synchronization with a timing for fitting the tubular film, so that the shot roller holds the tubular film against the mandrel and delivers the tubular film downstream, and, after the shot roller has delivered the tubular film, the spacing adjustment mechanism causes the shot roller to depart from the mandrel.

23. A film-fitting method comprising sequentially delivering tubular films downstream while opening each tubular film by arranging the tubular film around a mandrel, and thereby causing the tubular film to be fitted around a body to be subjected to fitting that is transported to a position facing the mandrel, each tubular film being formed to have a tubular shape by overlapping two side edge portions of a film in a width direction with each other and joining the overlapped part, the tubular film having a non-joint part on a tip side of the joint part at a first side edge portion which is located on an inner side of the overlapped part, the film-fitting method wherein

the tubular film is delivered from the mandrel to the body to be subjected to fitting by delivering the tubular film downstream while rotating the tubular film in a circumferential direction toward a tip of a second side edge portion of the tubular film which is located on an outer side of the overlapped part.