Input Assembly For A Waterproof Keyboard

• US 20130118878A1
• Filed: 07/25/2011
• Published: 05/16/2013
• Est. Priority Date: 07/23/2010
• Status: Abandoned Application

• Current Assignee: Dale Purcocks
• Original Assignee: Dale Purcocks
• Inventors: Purcocks, Dale
• Application Number:
  US13/811,892
• Publication Number:
  US 20130118878A1
• Time in Patent Office: Days
• US Class Current: 200/5.A
• CPC Class Codes: G06F 3/0202 Constructional details or processes of manufacture of the input device
• CPC Class Codes: G06F 3/0219 Special purpose keyboards
• CPC Class Codes: H01H 11/00 Apparatus or processes specially adapted for the manufacture of electric switches processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards, H01H13/88
• CPC Class Codes: H01H 2223/002 sealed
• CPC Class Codes: H01H 9/04 Dustproof, splashproof, drip-proof, waterproof, or flameproof casings
• CPC Class Codes: Y10T 29/49105 Switch making

Abstract

An input assembly for a human interface device such as a keyboard comprises a first membrane (20) and second membrane (22) each having an electrical circuit provided on a surface thereof. The first and second (20)(22) membranes are arranged such that the electrical circuits of each membrane are facing each other. Means (24) is provided for permitting selective electrical connection between the electrical circuits of the first and second membranes (20)(22). An electrical connector (42) is connected to the electrical circuit of one or both of the first or second membranes (20)(22) and comprises a connection portion configured for connection to a further electrical component. Sealing means is provided which is configured to seal the membrane assembly to a further surface to form a sealed unit which seals and encapsulates both the electrical circuits of the membrane assembly and the connection portion of the electrical connector (42).

Claims

1. An input assembly for a human interface device comprising:

a membrane assembly including a first membrane having an electrical circuit provided on a surface thereof, a second membrane having electrical circuit provided on a surface thereof, the first and second membranes being arranged such that the electrical circuits of each membrane are facing each other, and means for permitting selective electrical connection between the electrical circuits of the first and second membranes;

an electrical connector connected to the electrical circuit of one or both of the first or second membranes and comprising a connection portion configured for connection to a further electrical component; and

sealing means configured to seal the membrane assembly to a further surface to form a sealed unit which seals and encapsulates both the electrical circuits of the membrane assembly and the connection portion of the electrical connector.

2. The input assembly according to claim 1 wherein the sealing means defines a sealing perimeter and the connection portion of the electrical connector is arranged such that it is located within the sealing perimeter to be sealed and encapsulated by the sealing means when the sealing means is sealed to the further surface.

3. The input assembly according to claim 2 further comprising a support member defining the further surface, wherein the support member comprises a recess configured to receive the further electrical component connected to the electrical connector, the recess being arranged such that when the membrane assembly is sealed to the support member the recess is located within the sealing perimeter such that the sealing means seals the recess and any further electrical component contained therein.

4. The input assembly according to claim 3 wherein the recess is configured and arranged such that when the further electrical component connected to the electrical connector is received within the recess the membrane assembly is able to lie substantially flush with the surface of support member and seal thereto.

5. The input assembly according to claim 3 wherein the recess comprises a port configured to receive an additional electrical connector for connecting to the further electrical component.

6. The input assembly according to claim 5 wherein the recess is defined in the upper surface of the support member, and the port extends through the support member to the lower surface thereof to permit connection to external components, the port comprising a seal to prevent liquid egress into the recess.

7. The input assembly according to claim 3 wherein the support member comprises one or more additional recesses configured to receive electrical components, each of the recesses being arranged such that when the membrane assembly is secured to the support member the recess is located within the sealing perimeter to be sealed by the sealing means.

8. The input assembly according to claim 3 wherein the assembly membrane and the support member form a sealed unit, with the electrical circuits and further electrical component being contained and sealed therein.

9. The input assembly according to claim 1 wherein the electrical connector is a conductive track formed as part the printed electrical circuit of the first or second membrane, and the connection portion is located inboard of the peripheral edge of the membrane to which the connector corresponds.

10. The input assembly of claim 9 wherein the electrical connector is configured such that the connection portion is orientable downwardly relative the membrane to which it is connected for connection to the further electrical component.

11. The input assembly of claim 9 wherein the second membrane is a lower membrane configured to be located between the first membrane and the further surface when the membrane assembly is sealed thereto, and the electrical connector is an integral part of the electrical circuit of the second membrane.

12. The input assembly according to claim 11 further comprising a spacer member provided between the first and second membranes which defines the means configured to permit selective electrical connection between the electrical circuits of the first and second membranes.

13. The input assembly of claim 12 wherein the spacer member comprises a window formed therein which is arranged to correspond to the location of the electrical connector such that it is alignable over the electrical connector when the spacer membrane is secured to the second membrane to permit access thereto during assembly.

14. The input assembly of claim 1 wherein the sealing means comprises a surface of the membrane assembly which defines a sealing surface and is adhered to the further surface.

15. The input assembly according to claim 14 wherein at least part of the peripheral edge of the first membrane or spacer member extends past at least part of the peripheral edge of the second membrane to define the sealing surface.

16. The input assembly according to claim 14 wherein the sealing surface extends around the entire periphery of the first membrane or spacer membrane.

17. The input assembly according to claim 12 wherein at least a portion of the first membrane defines the sealing surface and at least part of the peripheral edge of the first membrane extends past the peripheral edge of the spacer member and second membrane to seal the lower membrane and the spacer member between the first surface and the further surface.

19. The method of claim 14 further comprising locating the further electrical component in a recess in a support member defining the further surface prior to sealing the membrane assembly to the further surface, such that the membrane assembly seals the component within the recess when sealed to the further surface.

20. A keyboard assembly comprising:

an input assembly according to claim 1, and

a key pad including a plurality of keys in operable communication with the electrical circuits of the membrane assembly.

18. A method of forming an input assembly for a human interface device comprising:

providing a membrane assembly including a first membrane having an electrical circuit provided on a surface thereof, a second membrane having electrical circuit provided on a surface thereof, the first and second membranes being arranged such that the electrical circuits of each membrane are facing each other, and means for permitting selective electrical connection between the electrical circuits of the first and second membranes;

connecting a connection portion of an electrical connector connected to the electrical circuit of one or both of the first or second membranes and comprising configured to a further electrical component; and

sealing the membrane assembly to the further surface such that the means for sealing means defines a sealing perimeter which surrounds and seals both the connection portion of the electrical connector and the further electrical component to which it is connected.

21. An input assembly for a human interface device comprising:

a first membrane having an electrical circuit provided on a surface thereof;

a second membrane having electrical circuit provided on a surface thereof, the first and second membranes being arranged such that the electrical circuits of each membrane are facing each other; and

a spacer member provided between the first and second membranes configured to permit selective electrical connection between the electrical circuits of the first and second membranes;

wherein at least a portion of the first membrane or at least a portion of the spacer member defines a sealing surface for sealing at least a portion of the lower membrane between the first membrane or spacer member and a further surface.

22. The input assembly according to claim 21, wherein at least part of the peripheral edge of the first membrane or spacer member extends past at least part of the peripheral edge of the second membrane to define the sealing surface.

23. The input assembly according to claim 22 wherein the sealing surface extends around the entire periphery of the first membrane or spacer membrane.

24. The input assembly according to claim 21 wherein at least a portion of the first membrane defines the sealing surface and at least part of the peripheral edge of the first membrane extends past the peripheral edge of the spacer member and second membrane to seal the lower membrane and the spacer member between the first surface and a further surface.

25. The input assembly according to claim 21 wherein at least a portion of the spacer member defines the sealing surface and at least part of the peripheral edge of the spacer member extends past the peripheral edge of the second membrane to seal the lower membrane between the spacer member and a further surface.

26. The input assembly according to claim 21 wherein the second membrane comprises a first electrical connector for connection to a further electrical component and the sealing surface is arranged outwardly of the connector such that the connector is sealed when the sealing surface is sealed to the further surface.

27. The input assembly according to claim 26 wherein the second membrane comprises a second electrical connector for connection to a further electrical component, the second electrical connector being electrically connected to the electrical circuit of the upper membrane, the upper membrane being configured such that the sealing surface is located outwards of the second connector to seal the second connector when the sealing surface is sealed to the further surface.

28. The input assembly according to claim 27 wherein the lower membrane comprises a pair of tabs extending from its peripheral edge, the tabs being provided with the electrical connector and second electrical connector and located inwards of the sealing surface.

29. The input assembly according to claim 21, further comprising a support member defining the further surface, wherein the support member is arranged on the opposing side of the second membrane to the spacer member and wherein the sealing surface is secured to the support member to encapsulate and seal the second membrane.

30. The input assembly according to claim 29 wherein the support member is a rigid support plate.

31. The input assembly according to claim 29 wherein the peripheral edge of the support member corresponds in shape to the peripheral edge of the first membrane such that the peripheral edges align when the sealing surface is sealed to the support member to form a laminate assembly sealed around its periphery.

32. The input assembly according to claim 29 wherein the support member comprises a sealing portion configured to align with and seal against the sealing surface and a receiving section for receiving a further component, the receiving section being located inwards of the sealing portion such that the receiving section is sealed beneath the first membrane when the sealing surface and sealing portion are sealed together.

33. The input assembly according to claim 21 wherein the spacer membrane is formed from an electroluminescent material, the input assembly further comprising electrical supply means configured for supplying an electrical current to the spacer membrane.

34. A method of forming an input assembly for a human interface device comprising:

providing a first membrane having an electrical circuit provided on a surface thereof;

providing a second membrane having electrical circuit provided on a surface thereof;

arranging the first and second membranes such that the electrical circuits of each membrane are facing each other;

providing a spacer member between the first and second membranes configured to permit selective electrical connection between the electrical circuits of the first and second membranes; and

securing a sealing surface defined by at least a portion of the first membrane or at least a portion of the spacer member to a further surface to seal at least a portion of the lower membrane between the first surface or spacer member and the further surface.

35. An input assembly for a human interface device comprising:

a first membrane having an electrical circuit provided on a surface thereof;

a second membrane having electrical circuit provided on a surface thereof, the first and second membranes being arranged such that the electrical circuits of each membrane are facing each other; and

a spacer member provided between the first and second membranes configured to permit selective electrical connection between the electrical circuits of the first and second membranes;

wherein at least a portion of the spacer membrane is formed from an electroluminescent material.

36. The input assembly according to claim 35 further comprising electrical supply means configured for supplying an electrical current to the spacer membrane.