INDUSTRY-SPECIFIC WORKFLOWS IN A MANUFACTURING EXECUTION SYSTEM

• US 20130124253A1
• Filed: 11/14/2012
• Published: 05/16/2013
• Est. Priority Date: 11/15/2011
• Status: Abandoned Application

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Cooper, David, Chao, Kevin, Chambers, Keith, Sze, Richard, Moor, Crisler, Henning, Brandon E., Bobba, Suryanarayana Murthy
• Application Number:
  US13/677,019
• Publication Number:
  US 20130124253A1
• Time in Patent Office: Days
• US Class Current: 705/7.26
• CPC Class Codes: G06Q 10/0633 Workflow analysis
• CPC Class Codes: G06Q 10/067 Enterprise or organisation modelling

Abstract

A Manufacturing Execution System (MES) is provided that leverages industry-specific workflows to process business requests. The MES system can maintain activity sets representing industry-specific workflows that can be selected and executed in order to satisfy business-driven goals. The activity sets can comprise both business-level and control-level operations, and can be configured using an intuitive graphical interface that mitigates the need for low-level programming by the end user. Comprehensive functional blocks having combined control, visualization, and reporting configurations can be used to graphically construct workflows that are used by the MES system to coordinate multiple aspects of an enterprise.

Claims

1. A system for execution of workflows in a Manufacturing and Execution System (MES), comprising:

an activity set data store configured to store a plurality of activity sets that respectively define workflows capable of execution by one or more MES systems;

a mapping component configured to receive business objective data that specifies a business objective and to identify an activity set, of the plurality of activity sets, that defines a workflow determined to be capable of achieving the business objective; and

a translation component configured to execute the workflow defined by the activity set.

2. The system of claim 1, wherein the workflow defines at least one business-level operation and at least one control-level operation.

3. The system of claim 1, wherein the mapping component is further configured to receive the business objective data from an Enterprise Resource Planning (ERP) system.

4. The system of claim 1, wherein the business objective data includes data relating to at least one of a production request, a business goal, a customer order, or a resource allocation request.

5. The system of claim 1, wherein the mapping component identifies the activity set based on the objective data and information relating to at least one of a control architecture of one or more industrial control systems, a status of the one or more industrial control systems, a machine availability, or a work schedule.

6. The system of claim 1, further comprising an interface component configured to receive first input that maps at least one controller tag or controller register to a generic parameter of an activity template to yield at least one of the plurality of activity sets.

7. The system of claim 6, further comprising an activity set builder configured to receive second input that facilitates construction of a customized activity template.

8. The system of claim 7, wherein the input facilitates selection of at least one of a first set of graphical icons representing business activity blocks or a second set of graphical icons representing control activity blocks for inclusion in the customized activity template.

9. The system of claim 1, wherein the execution component is further configured to convert the workflow defined by the activity set to an executable output capable of execution by at least one of an industrial controller or a business systems.

10. The system of claim 9, wherein the executable output comprises at least one of a sequential function chart, ladder logic, a function block diagram, structured text, one or more distributed control agents, or a control output signal.

11. The system of claim 1, wherein the activity set data store is further configured to categorize the plurality of activity sets according to at least one of an industry or an industrial process.

15. The method of claim 11, wherein the selecting comprises selecting the activity set based on the instruction and at least one of an industrial control system architecture, a status of an industrial control system, a machine availability, or a work schedule.

16. The method of claim 11, further comprising binding at least one of the set of stored activity sets to at least one control-level device and at least one business level device, wherein the binding comprises associating at least one parameter of a workflow defined by the at least one of the set of stored activity sets with at least one of an industrial controller tag, an industrial controller register, an industrial I/O point, or register of a business application.

17. The method of claim 11, further comprising configuring a customized activity set as one of the set of stored activity sets, the configuring comprises:

receiving first input selecting one or more control-level activity blocks for inclusion in the customized activity set;

receiving second input selecting one or more business-level activity blocks for inclusion in the customized activity set; and

receiving third input configuring an order of execution of the one or more control-level activity blocks and the one or more business-level activity blocks.

18. The method of claim 17, further comprising rendering the one or more control-level activity blocks and the one or more business-level activity blocks as selectable graphical icons.

12. A method for managing and executing workflows in a Manufacturing and Execution System (MES), comprising:

in response to receiving an instruction specifying a business objective;

selecting an activity set from a set of stored activity sets that defines a workflow determined to be capable of satisfying the business objective; and

executing the workflow defined by the activity set.

13. The method of claim 12, wherein the executing comprises executing at least one business-level operation and at least one control-level operation defined by the activity set.

14. The method of claim 13, wherein the receiving comprises receiving an instruction relating to at least one of a production request, a business goal, a customer order, or a resource allocation request.

19. A computer-readable medium having stored thereon computer-executable components that, in response to execution, cause a computer system including a processor to perform operations, the operations comprising:

receiving instruction data defining a business goal;

selecting an activity set, from a plurality of activity sets stored in a data store, that defines a workflow determined to be capable of achieving the business goal, the activity set defining at least one of a control-level operation or a business-level operation to be performed to facilitate achieving the business goal; and

executing the workflow defined by the activity set.

20. The computer-readable medium of claim 19, the operations further comprising:

receiving, via an interface, first input selecting at least one first graphical icon representing the business-level operation;

receiving, via the interface, second input selecting at least one second graphical icon representing the control-level operation;

manipulating, via the interface, the at least one first graphical icon and the at least one second graphical icon to define an order of execution of the business-level operation and the control-level operation; and

storing a customized activity set defining a workflow that includes the at least business-level operation and the control-level operation arranged according to the order of execution.