SCALABLE AUTOMATION SYSTEM

• US 20130131840A1
• Filed: 10/31/2012
• Published: 05/23/2013
• Est. Priority Date: 11/11/2011
• Status: Abandoned Application

• Current Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Inventors: Govindaraj, Subbian, Bronikowski, Joseph, Kalan, Michael D., Kowal, Steven J., Jasper, Taryl J., Plache, Kenneth S., Reichard, Douglas J., Reid, Douglas W., Rischar, Charles M.
• Application Number:
  US13/665,489
• Publication Number:
  US 20130131840A1
• Time in Patent Office: Days
• US Class Current: 700/19
• CPC Class Codes: G05B 19/41845 characterised by system universality, reconfigurability, modularity
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: G05B 2219/31075 Modular cell elements
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

An automation control and monitoring system is provided that includes a common framework for components of the control and monitoring system through a resource oriented architecture (ROA). The ROA may enable enhanced scalability and distribution within the control and monitoring system. Further, the framework may provide a base set of functionalities to be implemented across components of the control and monitoring system, creating vertical scalability.

Claims

1. A resource oriented industrial automation architecture comprising:

a common service framework configured to be stored in each of a plurality of different industrial automation devices;

a plurality of service modules configured to be stored in selected ones of the plurality of different industrial automation devices depending upon the functionality of the selected device, the service modules in operation interacting with the common service framework for performing industrial automation tasks.

2. The architecture of claim 1, wherein the common service framework comprises a container within which the selected service modules stored in any particular device are instantiated to perform the industrial automation tasks.

3. The architecture of claim 1, comprising a common application framework and a plurality of applications, the common application framework and selected applications being configured to be stored and function on selected devices.

4. The architecture of claim 3, wherein the application framework comprises a container within which the selected applications stored on the selected devices are instantiated to perform industrial automation tasks.

5. The architecture of claim 4, wherein the industrial automation tasks performed by at least one of the applications comprises a user interface task or an interface for an application.

6. The architecture of claim 1, wherein at least one selected service module is configured to be stored in automation devices during manufacture and initial configuration of the automation devices.

7. The architecture of claim 1, wherein at least one selected service module is configured to be stored in automation devices by field modification of the automation devices.

8. The architecture of claim 1, wherein at least one selected service module is configured to be stored in automation devices dynamically during operation in an industrial automation process.

9. The architecture of claim 1, wherein the common service framework is configured to use delta scripts to communicate change across an automation control and monitoring system.

10. The architecture of claim 1, wherein the service modules are configured to interact with a distributed data model of an automation control and monitoring system.

11. The architecture of claim 1, configured to be executed on:

a runtime client, a runtime server, a designer client, a designer server, and a controller component, each storing the common service framework.

12. The architecture of claim 11, wherein the plurality of service modules are configured to operate on the runtime client, the runtime server, the designer client, the designer server, the controller component, or any combination thereof.

13. The architecture of claim 1, wherein vertical scalability is achieved by distributing operations of the plurality of service modules between run-time servers and clients, design-time servers and clients, a controller, or any combination thereof.

14. An industrial automation device comprising:

processing circuitry configured to perform industrial automation tasks during operation; and

memory circuitry cooperative with the processing circuitry and storing a service framework common to each of a plurality of different industrial automation devices, and a plurality of service modules that in operation interact with the common service framework for performing the industrial automation tasks.

15. The device of claim 14, wherein the service modules are selected from a library of service modules, the particular service modules stored and operative on the device being selected based upon the functionality of the device.

16. The device of claim 14, wherein the plurality of service modules are configured to interact with the common service framework regardless of an operating system associated with the device.

17. The device of claim 14, wherein at least one of the plurality of service modules are configured to interact with at least one distributed execution engine that enables distributed command handling.

18. The device of claim 14, wherein at least one of the plurality of service modules are configured to transmit, receive, or transmit and receive data in a distributed model.

19. The device of claim 14, wherein at least one of the plurality of service modules are configured to access metadata relating to data in an automation control and monitoring system.

20. A family of industrial automation devices comprising:

a plurality of different industrial automation devices each having different functionalities in operation for performing different industrial automation tasks;

wherein each of the different industrial automation devices comprises a common service framework that is the same across the family of industrial automation devices, and a plurality of service modules selected from a library of service modules depending upon the functionality of the particular device of the family, the service modules in operation interacting with the common service framework for performing industrial automation tasks of the particular device of the family.

21. The family of industrial automation devices of claim 20, wherein the different industrial automation devices include an automation controller device and a human machine interface device.

22. The family of industrial automation devices of claim 20, wherein the plurality of different industrial automation devices comprise:

a runtime client, a runtime server, a designer client, a designer server, a controller component, or any combination thereof.

23. The family of industrial automation devices of claim 22, wherein horizontal scalability may be achieved by adding additional industrial automation devices that perform similar tasks as at least one of the plurality of different industrial automation devices.

24. A method of making an industrial automation device comprising:

storing on the industrial automation device a common service framework that is the same across a family of industrial automation devices to which the industrial automation device belongs, and a plurality of service modules selected from a library of service modules depending upon the functionality of the industrial automation device, the service modules in operation interacting with the common service framework for performing industrial automation tasks of the industrial automation device.

25. The method of claim 24, wherein the common service framework and the service modules are stored on the industrial automation device during initial configuration of the industrial automation device.

26. The method of claim 24, wherein at least one service module is stored on the industrial automation device by field modification of the industrial automation device.

27. The method of claim 24, wherein at least one service module is stored on the industrial automation device dynamically during operation in an industrial automation process.

28. An industrial automation device made by the method of claim 24.

29. A method for making a family of industrial automation devices comprising:

configuring a common service framework configured to be stored in each of a plurality of different industrial automation devices of the family; and

configuring a library of service modules configured to be stored in selected ones of the plurality of different industrial automation devices of the family depending upon the functionality of the selected device, the service modules in operation interacting with the common service framework for performing industrial automation tasks.

30. An industrial automation device comprising the common service module and selected ones of the library of service modules as set forth in claim 29.