DEVICE AND METHOD FOR DIAGNOSING RECHARGEABLE BATTERY, AND VEHICLE

• US 20130132011A1
• Filed: 05/21/2010
• Published: 05/23/2013
• Est. Priority Date: 05/21/2010
• Status: Abandoned Application

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Mano, Ryo, Ishishita, Teruo, Matsumoto, Junichi, Tezuka, Takayoshi
• Application Number:
  US13/698,767
• Publication Number:
  US 20130132011A1
• Time in Patent Office: Days
• US Class Current: 702/63
• CPC Class Codes: B60L 58/16 responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH]
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health
• CPC Class Codes: G06F 17/00 Digital computing or data processing equipment or methods, specially adapted for specific functions information retrieval, database structures or file system structures therefor G06F16/00
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A diagnostic device diagnoses a lithium ion battery including a plurality of battery blocks. If a condition is established for starting a diagnosis, the diagnostic device starts discharging the battery, and after each battery block has a voltage decreased to a measurement starting voltage until the block has the voltage decreased to a measurement ending voltage the block discharges an amount of power, which the diagnostic device calculates for the battery block. If all blocks each discharge power in an amount larger than a brand-new product threshold value the diagnostic device determines that the battery is in a brand new condition. If all blocks each discharge power in an amount larger than a uselessness threshold value the diagnostic device determines that the battery is useful. If at least one block discharges power in an amount smaller than the uselessness threshold value the diagnostic device determines that the battery is useless.

Claims

1. A diagnostic device for a rechargeable battery mounted in a vehicle, said vehicle including a control device that calculates and stores as a first amount of power discharged an amount of electric charge discharged by said rechargeable battery while said rechargeable battery decreases in voltage from a first voltage to an intermediate voltage lower than said first voltage, if a predetermined condition is established while said vehicle is travelling, the diagnostic device comprising:

a calculation unit that performs a calculation process, with said vehicle stopped, by obtaining said first amount of power discharged from said control device, and also by discharging said rechargeable battery and calculating as a second amount of power discharged an amount of electric charge discharged by said rechargeable battery while said rechargeable battery decreases in voltage from said intermediate voltage to a second voltage lower than said intermediate voltage, and then by calculating as an amount of power discharged for a diagnosis said first amount of power discharged plus said second amount of power discharged; and

a diagnostic unit that performs for said rechargeable battery a degradation diagnosis based on said amount of power discharged for said diagnosis.

2. The diagnostic device for a rechargeable battery according to claim 1, wherein said diagnostic unit sets a threshold value used in said degradation diagnosis, based on a value of a current discharged by said rechargeable battery in said calculation process and a temperature of said rechargeable battery in said calculation process, and said diagnostic unit conducts said degradation diagnosis based on a result of having compared with said threshold value said amount of power discharged for said diagnosis.

3. The diagnostic device for a rechargeable battery according to claim 1, wherein said diagnostic unit sets a first threshold value used in said degradation diagnosis, based on a value of a current discharged by said rechargeable battery in said calculation process and a lowest temperature in said rechargeable battery in said calculation process, and said diagnostic unit diagnoses from a result of having compared with said first threshold value said amount of power discharged for said diagnosis whether said rechargeable battery is in a first condition indicating that said rechargeable battery is substantially undegraded.

4. The diagnostic device for a rechargeable battery according to claim 3, wherein:

said diagnostic unit sets said first threshold value and in addition thereto a second threshold value smaller than said first threshold value; and

if said amount of power discharged for said diagnosis is larger than said first threshold value, said diagnostic unit diagnoses that said rechargeable battery is in said first condition, if said amount of power discharged for said diagnosis is smaller than said first threshold value and larger than said second threshold value, said diagnostic unit diagnoses that said rechargeable battery is in a second condition indicating that said rechargeable battery is more degraded than said first condition but can still continue to be used, and if said amount of power discharged for said diagnosis is smaller than said second threshold value, said diagnostic unit diagnoses that said rechargeable battery is in a third condition indicating that said rechargeable battery is more degraded than said second condition and can no longer continue to be used.

5. The diagnostic device for a rechargeable battery according to claim 1, wherein if said rechargeable battery has stored therein an amount of power smaller than a predetermined amount said calculation unit performs said calculation process, whereas if said rechargeable battery has stored therein an amount of power larger than said predetermined amount said calculation unit does not perform said calculation process.

9. The diagnostic device for a rechargeable battery according to claim 1, wherein:

said vehicle includes a charging/discharging device for allowing an external power supply and said rechargeable battery to communicate power therebetween;

said diagnostic device is mounted in said vehicle; and

when said external power supply is connected to said vehicle, said calculation unit controls said charging/discharging device to cause said rechargeable battery to discharge to said external power supply and thus performs said calculation process.

10. The diagnostic device for a rechargeable battery according to claim 9, wherein when said external power supply is connected to said vehicle, and if said rechargeable battery has stored therein an, amount of power smaller than a predetermined amount, said diagnostic device causes said rechargeable battery to discharge to said external power supply to allow said rechargeable battery to have substantially no amount of power stored therein and subsequently starts charging said rechargeable battery, and measures as a power storage capacity of said rechargeable battery an amount of electric charge charged to said rechargeable battery after charging said rechargeable battery is started until said rechargeable battery is fully charged.

11. The diagnostic device for a rechargeable battery according to claim 1, wherein said rechargeable battery is a rechargeable lithium ion battery.

6. (canceled)

7. (canceled)

8. (canceled)

12. A vehicle comprising a rechargeable battery which can be subjected to a diagnosis for a degraded state by a diagnostic device, said diagnostic device calculating an amount of power discharged for said diagnosis, by using an amount of electric charge discharged by said rechargeable battery, said diagnostic device conducting for said rechargeable battery a degradation diagnosis based on said amount of power discharged for said diagnosis, the vehicle comprising:

a calculation unit that calculates as a first amount of power discharged an amount of electric charge discharged by said rechargeable battery while said rechargeable battery decreases in voltage from a first voltage to an intermediate voltage lower than said first voltage, if a predetermined condition is established while the vehicle is travelling; and

a storage unit that stores said first amount of power discharged therein to enable said diagnostic device to obtain said first amount of power discharged,

while the vehicle is stopped, said diagnostic device obtaining from said storage unit said first amount of power discharged, said diagnostic device also discharging said rechargeable battery and calculating as a second amount of power discharged an amount of electric charge discharged by said rechargeable battery while said rechargeable battery decreases in voltage from said intermediate voltage to a second voltage lower than said intermediate voltage, said diagnostic device then calculating as said amount of power discharged for said diagnosis said first amount of power discharged plus said second amount of power discharged.

13. The vehicle according to claim 12, having said diagnostic device therein.

14. A method for a diagnosis conducted by a diagnostic device for a rechargeable battery mounted in a vehicle, said vehicle including a control device that calculates and stores as a first amount of power discharged an amount of electric charge discharged by said rechargeable battery while said rechargeable battery decreases in voltage from a first voltage to an intermediate voltage lower than said first voltage, if a predetermined condition is established while said vehicle is travelling, the method comprising the steps of:

performing a calculation process, with said vehicle stopped, by obtaining said first amount of power discharged from said control device, and also by discharging said rechargeable battery and calculating as a second amount of power discharged an amount of electric charge discharged by said rechargeable battery while said rechargeable battery decreases in voltage from said intermediate voltage to a second voltage lower than said intermediate voltage, and then by calculating as an amount of power discharged for said diagnosis said first amount of power discharged plus said second amount of power discharged; and

conducting for said rechargeable battery a degradation diagnosis based on said amount of power discharged for said diagnosis.