Image Forming Device Capable of Stably Feeding Recording Sheet

• US 20130140761A1
• Filed: 09/27/2012
• Published: 06/06/2013
• Est. Priority Date: 12/02/2011
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Uchino, Yuta
• Granted Patent: US 8,746,678 B2
• Time in Patent Office: Days
• US Class Current: 271/117
• CPC Class Codes: B41J 13/103 for the sheet feeding section
• CPC Class Codes: B41J 23/025 using a single or common power source for two or more functions
• CPC Class Codes: B65H 2403/722 Gear clutches
• CPC Class Codes: B65H 2404/16 Details of driving
• CPC Class Codes: B65H 3/0684 on moving support, e.g. pivoting, for bringing the roller or like rotary separator into contact with the pile
• CPC Class Codes: B65H 5/068 between one or more rollers or balls and stationary pressing, supporting or guiding elements

Abstract

An image forming device includes: a feeding roller; a support shaft; a support portion; a drive shaft; a planetary gear unit; and a driving force transmission unit. The support portion rotatably supports the feeding roller and is pivotally movably supported to the support shaft. The drive shaft is rotatable upon receipt of a driving force from a motor. The planetary gear unit includes a sun gear rotatable integrally with the drive shaft, and a planetary gear swingably movable about the sun gear while maintaining meshing engagement therewith. The transmission unit includes an input gear meshingly engageable with the planetary gear when the drive shaft rotates. The transmission unit transmits the driving force to the feeding roller through the drive shaft, the sun gear, the planetary gear, and the input gear.

Claims

1. An image forming device comprising:

a tray having a surface on which a recording sheet is placed;

an image forming unit configured to form an image on the recording sheet;

a motor configured to generate a driving force;

a feeding roller configured to rotate upon receipt of the driving force to feed the recording sheet placed on the surface toward the image forming unit;

a support shaft disposed above the tray;

a support portion having a first end portion and a second end portion, the support portion being configured to rotatably support the feeding roller at the first end portion, to be supported to the support shaft at the second end portion, and to be pivotally movable about the support shaft;

a drive shaft independent of the support shaft and configured to rotate upon receipt of the driving force from the motor;

a main support portion configured to rotatably support the drive shaft;

a planetary gear unit, comprising a sun gear and a planetary gear, the sun gear being configured to rotate integrally with the drive shaft, the planetary gear being configured to be meshingly engaged with the sun gear and swingably moved about the sun gear while maintaining meshing engagement with the sun gear; and

a driving force transmission unit provided at the support portion and comprising an input gear, the input gear being configured to be meshingly engaged with the planetary gear when the planetary gear is swingingly moved in accordance with a rotational movement of the drive shaft, the driving force transmission unit being configured to transmit to the feeding roller the driving force that is transmitted from the drive shaft to the input gear through the sun gear and the planetary gear.

2. The image forming device as claimed in claim 1, wherein the input gear is configured to rotate about the support shaft.

3. The image forming device as claimed in claim 1, wherein the main support portion comprises a shaft bearing portion configured to support the support shaft, the support shaft extending parallel to the drive shaft.

4. The image forming device as claimed in claim 1, wherein the drive shaft and the planetary gear unit are positioned opposite to the feeding roller with respect to the support shaft, the drive shaft and the planetary gear unit being positioned partly superposed with the support portion along the surface.

5. The image forming device as claimed in claim 1, wherein the support portion comprises a first portion, a second portion, and an abutted portion;

wherein the tray is configured to be moved relative to the main support portion in a moving direction, the tray having an abutment portion configured to abut on the abutted portion at the time of a movement of the tray in the moving direction, the abutment portion having different heights in the moving direction;

wherein the feeding roller and at least the first portion are positioned at a center portion of the surface in a widthwise direction perpendicular to the moving direction with respect to the surface;

wherein the widthwise direction includes a first widthwise direction and a second widthwise direction opposite to the first widthwise direction, the second portion extending in the first widthwise direction from the first portion and having a third end portion at a downstream side thereof in the first widthwise direction, the abutted portion being positioned at the third end portion;

wherein an abutment of the abutment portion on the abutted portion in association with the movement of the tray in the moving direction causes a pivotal movement of the support portion; and

wherein the drive shaft extends in the second widthwise direction from the support portion.

6. The image forming device as claimed in claim 5, further comprising a re-conveying unit positioned above the support portion, the re-conveying unit comprising a re-conveying roller configured to convey once again to the image forming unit a recording sheet on which an image has been formed in the image forming unit,

wherein the drive shaft and the planetary gear unit are positioned partly superposed with at least a part of the re-conveying roller along the surface.

7. The image forming device as claimed in claim 6, wherein the re-conveying unit further comprises a re-conveying drive shaft configured to drive the re-conveying roller, the main support portion being configured to rotatably support the re-conveying roller and the re-conveying drive shaft, the re-conveying drive shaft extending in the second widthwise direction from the support portion and parallel to the drive shaft.

8. The image forming device as claimed in claim 1, wherein the driving force transmission unit further comprises a belt stretched in a direction from the input gear toward the feeding roller.

9. The image forming device as claimed in claim 1, wherein the support shaft has an axis extending in an axial direction;

and

wherein the support portion comprises a first portion, a second portion and a protruding portion, the first portion being formed with a shaft hole through which the support shaft extends, the second portion extending from the first portion in the axial direction, the protruding portion protruding from the second portion in the axial direction, the protruding portion being positioned spaced apart from the support shaft in the axial direction.

10. The image forming device as claimed in claim 1, wherein the driving force transmission unit further comprises a transmission gear configured to rotate integrally with the feeding roller, the feeding roller including a first roller segment and a second roller segment, the transmission gear being positioned between the first roller segment and the second roller segment.

11. The image forming device as claimed in claim 10, wherein the first roller segment has an axis extending in an axial direction;

wherein the driving force transmission unit, the planetary gear unit and the feeding roller are aligned in a direction perpendicular to the axial direction;

wherein the first roller segment has a first end face and a second end face, the first end face being farther away from the transmission gear than the second end face from the transmission gear in the axial direction;

wherein the second roller segment has an axis coaxial with the axis of the first roller segment and has a third end face and a fourth end face, the third end face being farther away from the transmission gear than the fourth end face from the transmission gear in the axial direction;

wherein the driving force transmission unit has a first length in the axial direction, a distance between the first end face and the third end face in the axial direction being greater than the first length; and

wherein the planetary gear unit has a second length in the axial direction, a distance between the first end face and the third end face in the axial direction being greater than the second length.

12. A feeding device comprising:

a tray in which a recording sheet is placed;

a feeding roller configured to feed the recording sheet placed in the tray;

a support portion configured to rotatably support the feeding roller;

a support shaft configured to pivotally movably support the support portion;

a motor configured to generate a driving force;

a driving force transmission unit provided at the support portion and configured to transmit the driving force to the feeding roller;

a planetary gear unit comprising a sun gear and a planetary gear, the sun gear being configured to rotate in a first rotation direction and in a second rotation direction opposite to the first rotation direction upon receipt of the driving force from the motor, the planetary gear being configured to partially orbitally move around the sun gear, the planetary gear being configured to transmit the driving force to the driving force transmission unit when the sun gear rotates in the first rotation direction and to interrupt transmission of the driving force to the driving force transmission unit when the sun gear rotates in the second rotation direction; and

a main support portion independent of the support portion and configured to support the planetary gear unit.

13. The feeding device as claimed in claim 12, wherein the driving force transmission unit comprises an input gear configured to be meshingly engaged with the planetary gear.

14. The feeding device as claimed in claim 13, wherein the input gear is rotatably mounted on the support shaft.

15. A feeding device comprising:

a main casing;

a tray configured to be moved relative to the main casing and to accommodate a recording sheet therein;

a feeding roller configured to feed the recording sheet accommodated in the tray;

a support portion configured to rotatably support the feeding roller;

a support shaft configured to pivotally movably support the support portion;

a driving force transmission unit provided at the support portion and configured to transmit a driving force to the feeding roller;

a drive shaft provided at the main casing and configured to rotate in a first rotation direction and in a second rotation direction opposite to the first rotation direction; and

a planetary gear unit comprising a sun gear and a planetary gear, the sun gear being provided at the main casing and configured to rotate integrally with the drive shaft, the planetary gear being configured to be meshingly engaged with the sun gear and to partially orbitally move around the sun gear while maintaining meshing engagement with the sun gear, the planetary gear being configured to transmit the driving force to the driving force transmission unit when the drive shaft rotates in the first rotation direction and to interrupt transmission of the driving force to the driving force transmission unit when the drive shaft rotates in the second rotation direction;

wherein the support portion, the feeding roller and the driving force transmission unit are pivotally movable about the support shaft in accordance with a movement of the tray relative to the main casing.