Surface Cleaning Robot

• US 20130145572A1
• Filed: 07/23/2012
• Published: 06/13/2013
• Est. Priority Date: 07/27/2011
• Status: Abandoned Application

• Current Assignee: iRobot Corporation
• Original Assignee: iRobot Corporation
• Inventors: Schregardus, Thomas P., Rider, Michael G.
• Application Number:
  US13/555,387
• Publication Number:
  US 20130145572A1
• Time in Patent Office: Days
• US Class Current: 15/319
• CPC Class Codes: A47L 11/4011 Regulation of the cleaning machine by electric means; Control systems and remote control systems therefor
• CPC Class Codes: A47L 11/4036 Parts or details of the surface treating tools
• CPC Class Codes: A47L 11/4044 Vacuuming or pick-up tools; Squeegees
• CPC Class Codes: A47L 2201/00 Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
• CPC Class Codes: A47L 9/00 Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
• CPC Class Codes: A47L 9/009 Carrying-vehicles; Arrangements of trollies or wheels; Means for avoiding mechanical obstacles
• CPC Class Codes: A47L 9/28 Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: Y10T 29/49885 with coating before or during assembling

Abstract

A mobile robot that includes a body, a drive system movably supporting the body above a cleaning surface, and a cleaning system arranged to clean the cleaning surface. The robot further includes a controller in communication with at least one of the drive system and the cleaning system and a super-hydrophobic coating applied to at least one of the drive system, the cleaning system, and the controller.

Claims

1. A mobile robot comprising:

a body;

a drive system movably supporting the body above a cleaning surface;

a cleaning system arranged to clean the cleaning surface;

a controller in communication with at least one of the drive system and the cleaning system; and

a super-hydrophobic coating applied to at least one of the drive system, the cleaning system, and the controller.

2. The mobile robot of claim 1, wherein a water contact angle of the super-hydrophobic coating is greater than or equal to 150 degrees.

3. The mobile robot of claim 1, wherein the super-hydrophobic coating comprises nanoparticles between 10 μ

m-100 nm in size.

4. The mobile robot of claim 3, wherein the super-hydrophobic coating comprises a polymeric binder.

5. The mobile robot of claim 4, wherein the polymer binder is prepared from silicone resin and an acrylic polymer.

6. The mobile robot of claim 4, wherein the nanoparticles comprise 20-40% by weight of the composition and the binder comprises 60-80% by weight of the composition.

7. The mobile robot of claim 1, further comprising a battery contact treated with the super-hydrophobic coating and in electrical communication with at least one of the controller and the cleaning system, the battery contact blade configured to receive electrical contact with a battery.

8. The mobile robot of claim 1, wherein the drive system comprises right and left drive wheel modules, each drive wheel module having a drive wheel coupled to a drive motor, at least one of the drive wheel and the drive motor receives the super-hydrophobic coating.

9. The mobile robot of claim 1, wherein the cleaning system comprises a cleaning head engaging the cleaning surface and being treated with the super-hydrophobic coating.

10. The mobile robot of claim 9, wherein the cleaning head comprises at least one of a driven brush, a smearing element, and a compliant blade extending across at least a portion of a width of the mobile robot.

11. The mobile robot of claim 1, wherein the cleaning system comprises:

a vacuum assembly, at least a portion of which receives the super-hydrophobic coating; and

a squeegee treated with the super-hydrophobic coating, the squeegee extending across a cleaning width of the mobile robot and arranged for movable engagement with the cleaning surface for collecting and directing liquid on the cleaning surface toward suction apertures defined by the squeegee and in fluid communication with the vacuum assembly.

12. The mobile robot of claim 1, wherein the cleaning system comprises:

a liquid applicator configured to spray a liquid onto the cleaning surface;

a supply volume in fluid communication with the liquid applicator;

a liquid collector disposed rearward of the liquid applicator with respect to a forward drive direction; and

a waste volume in fluid communication with the liquid collector;

wherein at least one of the liquid applicator, the supply volume, the liquid collector, and the waste volume receives the super-hydrophobic coating.

13. The mobile robot of claim 12, wherein internal surfaces of the supply and waste volumes receive the super-hydrophobic coating.

14. The mobile robot of claim 12, wherein the liquid applicator comprises:

at least one nozzle arranged for spraying liquid onto the cleaning surface; and

a pump in fluid communication with the at least one nozzle;

wherein at least one of the at least one nozzle and the pump receives the super-hydrophobic coating.

15. The mobile robot of claim 12, wherein the liquid collector comprises:

a vacuum assembly, at least a portion of which receives the super-hydrophobic coating; and

a squeegee treated with the super-hydrophobic coating, the squeegee extending across a cleaning width of the mobile robot and arranged for movable engagement with the cleaning surface for collecting and directing liquid on the cleaning surface toward suction apertures defined by the squeegee and in fluid communication with the vacuum assembly.

16. The mobile robot of claim 15, wherein internal surfaces of passageways of the vacuum assembly receive the super-hydrophobic coating.

17. The mobile robot of claim 1, wherein external surfaces of the mobile robot receive the super-hydrophobic coating.

18. The mobile robot of claim 1, further comprising a sensor system having at least one sensor communicating a corresponding electric signal to the controller, at least a portion of the sensor system being treated with the super-hydrophobic coating.

19. The mobile robot of claim 18, wherein the at least one sensor provides an electric signal corresponding to at least one of an obstacle detection, a low battery power detection, a drive wheel drop event, a cliff detection, a dirty floor detection, an empty supply fluid container detection, a full waste container detection, a drive wheel velocity, a travel distance, a cleaning system error, a cleaning surface type, a stasis detection, and a temperature.

20. The mobile robot of claim 1, further comprises a user interface in communication with the controller, the user interface receiving the super-hydrophobic coating.

21. A mobile robot comprising:

a body;

a drive system movably supporting the body above a cleaning surface;

a cleaning system arranged to clean the cleaning surface, the cleaning system comprising;

a vacuum assembly having a collection region engaging the cleaning surface and a suction region in fluid communication with the collection region, the suction region suctions waste from the cleaning surface through the collection region;

a collection volume in fluid communication with the vacuum assembly for collecting waste removed by the vacuum assembly;

a supply volume carried by the body and configured to hold a cleaning liquid;

a liquid applicator in fluid communication with the supply volume, the liquid applicator dispenses the cleaning liquid onto the cleaning surface; and

a wetting element engaging the cleaning surface to distribute the cleaning liquid along at least a portion of the cleaning surface when the robot is driven in a forward direction;

a controller in communication with at least one of the drive system and the cleaning system; and

a super-hydrophobic coating applied to at least one of the drive system, the cleaning system, and the controller.

22. The mobile robot of claim 21, wherein a water contact angle of the super-hydrophobic coating is greater than or equal to 150 degrees.

23. The mobile robot of claim 21, wherein the super-hydrophobic coating comprises nanoparticles between 10 μ

m-100 nm in size.

24. The mobile robot of claim 23, wherein the super-hydrophobic coating comprises a polymeric binder.

25. The mobile robot of claim 24, wherein the polymer binder is prepared from silicone resin and an acrylic polymer.

26. The mobile robot of claim 24, wherein, wherein the nanoparticles comprise 20-40% by weight of the composition and the binder comprises 60-80% by weight of the composition.

27. The mobile robot of claim 21, further comprising a battery contact treated with the super-hydrophobic coating and in electrical communication with at least one of the controller and the cleaning system, the battery contact blade configured to receive electrical contact with a battery.

28. The mobile robot of claim 21, wherein the drive system comprises right and left drive wheel modules, each drive wheel module having a drive wheel coupled to a drive motor, at least one of the drive wheel and the drive motor receives the super-hydrophobic coating.

29. The mobile robot of claim 21, wherein at least one of the vacuum assembly, the collection volume, the supply volume, the liquid applicator, and the wetting element receive the super-hydrophobic coating.

30. The mobile robot of claim 21, wherein internal surfaces of passageways of the vacuum assembly receive the super-hydrophobic coating.

31. The mobile robot of claim 21, wherein internal surfaces of the supply and waste volumes receive the super-hydrophobic coating.

32. The mobile robot of claim 21, wherein the collection region of the vacuum assembly comprises a squeegee treated with the super-hydrophobic coating, the squeegee extending across a cleaning width of the mobile robot and arranged for movable engagement with the cleaning surface for collecting and directing liquid on the cleaning surface toward suction apertures defined by the squeegee.

33. The mobile robot of claim 21, wherein the body is treated with the super-hydrophobic coating.

34. The mobile robot of claim 33, wherein a bottom surface of the body exposed to the cleaning surfaces is treated with the super-hydrophobic coating.

35. The mobile robot of claim 21, further comprising a sensor system having at least one sensor communicating a corresponding electric signal to the controller, at least a portion of the sensor system being treated with the super-hydrophobic coating.

36. The mobile robot of claim 35, wherein the at least one sensor provides an electric signal corresponding to at least one of an obstacle detection, a low battery power detection, a drive wheel drop event, a cliff detection, a dirty floor detection, an empty supply fluid container detection, a full waste container detection, a drive wheel velocity, a travel distance, a cleaning system error, a cleaning surface type, a stasis detection, and a temperature.

37. The mobile robot of claim 35, wherein the sensor system comprises wire leads and/or wiring treated with the super-hydrophobic coating.

38. The mobile robot of claim 21, further comprises a user interface in communication with the controller, the user interface receiving the super-hydrophobic coating.

39. The mobile robot of claim 21, further comprises a gasket for sealing at least one of the body, the controller, the drive system, and the cleaning system, the gasket receiving the super-hydrophobic coating.

40. A method of making a mobile robot, the method comprising:

applying a super-hydrophobic coating to at least a portion of a controller;

mounting the controller on a body;

applying the super-hydrophobic coating to at least a portion of a cleaning system;

disposing the cleaning system on the body; and

arranging a drive system to movably support the body above a cleaning surface.

41. The method of claim 40, wherein a water contact angle of the super-hydrophobic coating is greater than or equal to 150 degrees.

42. The method of claim 40, wherein the super-hydrophobic coating comprises nanoparticles between 10 μ

m-100 nm in size.

43. The method of claim 40, wherein the super-hydrophobic coating comprises a polymeric binder.

44. The method of claim 43, wherein the polymer binder is prepared from silicone resin and an acrylic polymer.

45. The method of claim 43, wherein, wherein the nanoparticles comprise 20-40% by weight of the composition and the binder comprises 60-80% by weight of the composition.

46. The method of claim 40, further comprising disposing a right drive wheel module substantially opposite a left drive module with respect to a forward drive direction, each drive wheel module comprising a drive wheel driven by a drive motor.

47. The method of claim 46, further comprising applying the super-hydrophobic coating to at least one of the drive wheel and the drive motor of each drive wheel module.

48. The method of claim 40, further comprising disposing a cleaning element on the body for engagement with the cleaning surface, the cleaning element extending across at least a portion of a width of the mobile robot and receiving the super-hydrophobic coating, the cleaning element comprising at least one of a driven brush, a smearing element, and a compliant blade.

49. The method of claim 40, further comprising disposing a vacuum assembly on the body, at least a portion of the vacuum assembly receiving the super-hydrophobic coating.

50. The method of claim 49, further comprising disposing a squeegee treated with the super-hydrophobic coating on the body, the squeegee extending across a cleaning width of the mobile robot and arranged for movable engagement with the cleaning surface for collecting and directing liquid on the cleaning surface toward suction apertures defined by the squeegee and in fluid communication with the vacuum assembly.

51. The method of claim 49, further comprising:

disposing a liquid applicator on the body, the liquid applicator configured to spray a liquid onto the cleaning surface;

disposing a supply volume in fluid communication with the liquid applicator;

disposing a liquid collector rearward of the liquid applicator with respect to a forward drive direction; and

disposing a waste volume in fluid communication with the liquid collector;

wherein at least one of the liquid applicator, the supply volume, the liquid collector, and the waste volume receives the super-hydrophobic coating.

52. The method of claim 51, wherein internal surfaces of the supply and waste volumes receive the super-hydrophobic coating.

53. The method of claim 51, wherein the liquid applicator comprises:

at least one nozzle arranged for spraying liquid onto the cleaning surface; and

a pump in fluid communication with the at least one nozzle;

wherein at least one of the at least one nozzle and the pump receives the super-hydrophobic coating.

54. The method of claim 40, further comprising disposing a sensor system in communication with the controller, the sensor system having at least one sensor communicating a corresponding electric signal to the controller, at least a portion of the sensor system being treated with the super-hydrophobic coating.

55. The method of claim 54, wherein the at least one sensor provides an electric signal corresponding to at least one of an obstacle detection, a low battery power detection, a drive wheel drop event, a cliff detection, a dirty floor detection, an empty supply fluid container detection, a full waste container detection, a drive wheel velocity, a travel distance, a cleaning system error, a cleaning surface type, a stasis detection, and a temperature.

56. The method of claim 40, further comprising applying a super-hydrophobic coating to at least a portion of the body.