FLAT FIELD CORRECTION FOR INFRARED CAMERAS

• US 20130147966A1
• Filed: 02/11/2013
• Published: 06/13/2013
• Est. Priority Date: 02/23/2009
• Status: Active Grant

• Current Assignee: Teledyne FLIR LLC (Teledyne Technologies Incorporated)
• Original Assignee: FLIR Systems, Inc. (Teledyne Technologies Incorporated)
• Inventors: Nguyen, Vu L., Hoelter, Theodore R., Kostrzewa, Joseph L.
• Granted Patent: US 9,491,376 B2
• Time in Patent Office: Days
• US Class Current: 348/164
• CPC Class Codes: H04N 25/673 by using reference sources
• CPC Class Codes: H04N 5/33 Transforming infrared radiation cameras or camera modules for generating image signals from infrared radiation H04N23/20; circuitry of SSIS for transforming infrared radiation into image signals H04N25/20

Abstract

Various techniques are provided to perform flat field correction for infrared cameras. In one example, a method of calibrating an infrared camera includes calibrating a focal plane array (FPA) of the infrared camera to an external scene to determine a set of flat field correction values associated with a first optical path from the external scene to the FPA. The method also includes estimating a temperature difference between the FPA and a component of the infrared camera that is in proximity to the first optical path. The method also includes determining supplemental flat field correction values based on, at least in part, the first set of flat field correction values, where the supplemental flat field correction values are adjusted based on the estimated temperature difference before being applied to thermal image data obtained with the infrared camera. The method also includes storing the supplemental flat field correction values.

Claims

1. A system, comprising:

a focal plane array (FPA) of an infrared camera adapted to capture thermal image data in response to infrared radiation received by the FPA;

a memory adapted to store a set of supplemental flat field correction values; and

a processor adapted to;

estimate a temperature difference between the FPA and a component of the infrared camera that is in proximity to a first optical path of the infrared camera;

determine a scale factor from the estimated temperature difference;

apply the scale factor to the set of supplemental flat field correction values; and

apply the scaled set of supplemental flat field correction values to the thermal image data to adjust for non-uniformities associated with at least a portion of the first optical path.

2. The system of claim 1, further comprising a shutter located between the FPA and a lens and/or optics block of the infrared camera, wherein the processor is adapted to:

calibrate the FPA to an external scene to determine a first set of flat field correction values associated with the first optical path from the external scene to the FPA;

calibrate the FPA to the shutter to determine a second set of flat field correction values associated with a second optical path from the shutter to the FPA;

use the first and second set of flat field correction values to determine the set of supplemental flat field correction values; and

store the set of supplemental flat field correction values in the memory.

3. The system of claim 1, further comprising an optics block in the first optical path, wherein the supplemental flat field correction values are adapted to adjust for non-uniformities associated with the optics block.

4. The system of claim 1, wherein the memory is adapted to store a plurality of sets of supplemental flat field correction values to adjust for non-uniformities associated with different lenses which may be selectively inserted into the first optical path, different configurations of the infrared camera, and/or different estimated temperature differences.

5. The system of claim 1, further comprising a temperature sensor, wherein the processor is adapted to:

receive temperature data for the FPA and the component from the temperature sensor; and

determine the estimated temperature difference based on the received temperature data.

6. The system of claim 1, further comprising a temperature sensor, wherein the processor is adapted to:

receive temperature data for the FPA or the component from the temperature sensor, the thermal image data from the FPA, and/or configuration data of the infrared camera; and

determine the estimated temperature difference based on the received temperature data, the received thermal image data, and/or the received configuration data.

7. The system of claim 1, wherein the processor is adapted to:

receive the thermal image data from the FPA and/or configuration data of the infrared camera; and

determine the estimated temperature difference based on the received thermal image data and/or the received configuration data.

8. A method of processing thermal image data captured by an infrared camera, the method comprising:

capturing thermal image data at a focal plane array (FPA) of the infrared camera;

estimating a temperature difference between the FPA and a component of the infrared camera that is in proximity to an optical path of the infrared camera;

determining a scale factor from the estimated temperature difference;

applying the scale factor to a set of supplemental flat field correction values adapted to adjust for non-uniformities associated with at least a portion of the optical path; and

applying the scaled set of supplemental flat field correction values to the thermal image data.

9. The method of claim 8, comprising:

calibrating the FPA to determine a first set of flat field correction values associated with an external scene;

calibrating the FPA to determine a second set of flat field correction values associated with a shutter of the infrared camera;

determining the set of supplemental flat field correction values based on the first and second set of flat field correction values; and

storing the set of supplemental flat field correction values.

10. The method of claim 8, comprising maintaining a plurality of sets of supplemental flat field correction values to adjust for non-uniformities associated with different configurations of the infrared camera and/or different estimated temperature differences.

11. The method of claim 8, wherein the estimating the temperature difference comprises:

receiving temperature data for the FPA and the component from a temperature sensor of the infrared camera; and

determining the estimated temperature difference based on the received temperature data.

12. The method of claim 8, wherein the estimating the temperature difference comprises:

receiving temperature data for the FPA or the component from the temperature sensor, the thermal image data from the FPA, and/or configuration data of the infrared camera; and

determining the estimated temperature difference based on the received temperature data, the received thermal image data, and/or the received configuration data.

13. The method of claim 8, wherein the estimating the temperature difference comprises:

receiving the thermal image data from the FPA and/or configuration data of the infrared camera; and

determining the estimated temperature difference based on the received thermal image data and/or the received configuration data.

14. A non-transitory machine readable medium on which are stored machine readable instructions for performing the method of claim 8.

15. A method of calibrating an infrared camera, the method comprising:

calibrating a focal plane array (FPA) of the infrared camera to an external scene to determine a first set of flat field correction values associated with a first optical path from the external scene to the FPA;

estimating a temperature difference between the FPA and a component of the infrared camera that is in proximity to the first optical path;

determining a set of supplemental flat field correction values based on, at least in part, the first set of flat field correction values, wherein the supplemental flat field correction values are adapted to be applied to thermal image data captured by the FPA to adjust for non-uniformities associated with at least a portion of the first optical path; and

storing the set of supplemental flat field correction values and the corresponding estimated temperature difference.

16. The method of claim 15, further comprising:

capturing the thermal image data using the FPA;

determining a scale factor from the estimated temperature difference;

applying the scale factor to the set of supplemental flat field correction values; and

applying the scaled set of supplemental flat field correction values to the thermal image data.

17. The method of claim 16, further comprising calibrating the FPA to a shutter of the infrared camera to determine a second set of flat field correction values associated with a second optical path from the shutter to the FPA, wherein:

the set of supplemental flat field correction values are based on the first and second set of flat field correction values; and

the capturing the thermal image data comprises applying the second set of flat field correction values associated with the second optical path to infrared detectors of the FPA to adjust for non-uniformities associated with the second optical path.

18. The method of claim 15, wherein the external scene comprises a thermal black body external to the infrared camera.

19. The method of claim 15, further comprising:

iteratively adjusting a configuration and/or temperature of the infrared camera; and

repeating, for each iterative adjusting, the calibrating the FPA, the estimating the temperature difference, the determining the set of supplemental flat field correction values, and the storing the set of supplemental flat field correction values and the estimated temperature difference, wherein the repeating results in a plurality of sets of supplemental flat field correction values to adjust for non-uniformities associated with different configurations of the infrared camera and/or different estimated temperature differences.

20. The method of claim 15, wherein the estimating the temperature difference comprises:

receiving temperature data for the FPA and the component from a temperature sensor of the infrared camera; and

determining the estimated temperature difference based on the received temperature data.

21. The method of claim 15, wherein the estimating the temperature difference comprises:

receiving temperature data for the FPA or the component from the temperature sensor, the thermal image data from the FPA, and/or configuration data of the infrared camera; and

determining the estimated temperature difference based on the received temperature data, the received thermal image data, and/or the received configuration data.

22. The method of claim 15, wherein the estimating the temperature difference comprises:

receiving the thermal image data from the FPA and/or configuration data of the infrared camera; and

determining the estimated temperature difference based on the received thermal image data and/or the received configuration data.