POP-UP MECHANISM AND ELECTRICAL CHARGER USING SAME

• US 20130157488A1
• Filed: 12/19/2012
• Published: 06/20/2013
• Est. Priority Date: 12/20/2011
• Status: Active Grant

• Current Assignee: Futaihua Industry (Shenzhen) Co., Ltd. (Hon Hai Precision Industry Co., Ltd.), Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Futaihua Industry (Shenzhen) Co., Ltd. (Hon Hai Precision Industry Co., Ltd.), Hon Hai Precision Industry Co., Ltd.
• Inventors: HUANG, QUN, WANG, HUA-YONG, CHEN, ZHOU, ZHANG, JUN-LIANG, CHOU, CHE-YU, ZHU, TAI-SHAN, LAN, WEN-CHIH, JIANG, TAO, GE, HAI-QIAN, YU, WEI-WEI, SHI, ZHI-JUN, GUO, JI-BING
• Granted Patent: US 8,801,441 B2
• Time in Patent Office: Days
• US Class Current: 439/160
• CPC Class Codes: F16H 21/44 for conveying or interconverting oscillating or reciprocating motions
• CPC Class Codes: H01R 13/633 for disengagement only in combination with safety switch H01R13/7132
• CPC Class Codes: H01R 2201/16 for telephony
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: Y10T 74/18992 Reciprocating to reciprocating

Abstract

An electrical charger for charging an electronic device includes a base, a connector, and a pop-up mechanism. The connector is exposed out of the base for connecting the electronic device. The pop-up mechanism is received in the base and includes a number of pushing pillars and a button set on the base. The pushing pillars are slidably set beside the connector. A top end of each pushing pillar extends out of the base. The button drives the pushing pillars to slide upwards, pushing the electronic device away from the connector when the charging operation is completed.

Claims

1. A pop-up mechanism comprising:

a restricting unit adapted to be in a fixed position parallel to a base board, the restricting unit comprising a vertical locking sidewall and a bottom sidewall connecting the locking sidewall, the locking sidewall defining a locking cutout therein;

a pushing pillar slidably received in the restricting unit and resiliently connected to the bottom sidewall of the restricting unit via a first spring, the pushing pillar defining a locking groove corresponding to the locking cutout of the locking sidewall;

a transmission piece rotatably connected to the locking sidewall and comprising a locking arm and an engaging arm coupled to the locking arm, the locking arm comprising a locking protrusion aligned with the locking cutout of the locking sidewall; and

a button adapted to be slidable relative to the base board, the button positioned for pressing the engaging arm down;

wherein when the pushing pillar is slid to a position where the locking groove aligns with the locking cutout, the transmission piece automatically rotates and the locking protrusion inserts into the locking groove via the locking cutout thereby restricting the pushing pillar from sliding; and

when the button is pressed and presses the engaging arm down, the transmission piece rotates and moves the locking protrusion of the locking arm out of the locking groove, whereupon the pushing pillar is pushed to slide up in the restricting unit by restoring force of the first spring.

2. The pop-up mechanism of claim 1, wherein the restricting unit further comprises a restricting sidewall parallel to the locking sidewall, the bottom sidewall connects the locking sidewall with the restricting sidewall, the restricting unit defines an upper opening opposite to the bottom sidewall, and the restricting sidewall comprises a positioning protrusion extending from an inner side surface thereof.

3. The pop-up mechanism of claim 2, wherein the positioning protrusion is closer to the upper opening than the locking cutout.

4. The pop-up mechanism of claim 2, wherein the pushing pillar comprises a locking surface corresponding to the locking sidewall, and the locking groove is defined in the locking surface.

5. The pop-up mechanism of claim 4, wherein the pushing pillar further comprises a positioning surface parallel to the locking surface, and further defines a positioning groove in the positioning surface, and the positioning protrusion is located in the positioning groove thereby restricting the range of sliding movement of the pushing pillar.

6. The pop-up mechanism of claim 1, wherein the locking arm comprises a locking part, a connecting part, and a pair of connecting ears, the locking part is perpendicular to the connecting part and is connected to the connecting part by the pair of connecting ears, and the locking protrusion extends from a top end of the locking part along a direction substantially opposite to a direction in which the connecting part extends away from the locking part.

7. The pop-up mechanism of claim 6, wherein the engaging arm extends from an end of the connecting part that is away from the locking part, along a direction perpendicular to both a longitudinal direction of the connecting part and a longitudinal direction of the locking part.

8. The pop-up mechanism of claim 6, wherein the connecting ears are rotatably connected to the locking sidewall, and the transmission piece is biased by a torsion spring such that the torsion spring urges the transmission piece to rotate and cause the locking protrusion to insert into the locking groove when the locking groove aligns with the locking cutout.

9. The pop-up mechanism of claim 1, further comprising a holding plate adapted to be in a fixed position substantially perpendicular to the base board, wherein the holding plate defines a positioning through hole, and a bottom of the button is slidably received in the positioning through hole and held in a stationary position by a second spring.

10. The pop-up mechanism of claim 9, further comprising a fastening board adapted to be fastened to the base board thereby restricting the pushing pillar and the transmission piece on the base board, wherein the fastening board defines an assembly through hole corresponding to the holding plate, and the holding plate and the engaging arm pass through the assembly through hole when the fastening board is fastened to the base board.

11. An electrical charger for charging an electronic device, the electrical charger comprising:

a base;

a connector exposed out of the base for connecting the electronic device; and

a pop-up mechanism received in the base and comprising;

a plurality of pushing pillars slidably set beside the connector, a top end of each pushing pillar extending out of the base; and

a button set on the base;

wherein the button drives the pushing pillars to slide upwards and push the electronic device away from the connector when the button is pressed.

12. The electrical charger of claim 11, wherein the pop-up mechanism further comprises:

a restricting unit adapted to be in a fixed position parallel to a base board, the restricting unit comprising a vertical locking sidewall and a bottom sidewall, the locking sidewall defining a locking cutout therein; and

a transmission piece rotatably connected to the locking sidewall and comprising a locking arm and an engaging arm coupled to the locking arm, the locking arm comprising a locking protrusion aligned with the locking cutout of the locking sidewall;

and the pushing pillar is slidably received in the restricting unit and is resiliently connected to the bottom sidewall of the restricting unit via a first spring.

13. The electrical charger of claim 12, wherein the pushing pillar defines a locking groove corresponding to the locking cutout of the locking sidewall;

and when the pushing pillar is slid to a position where the locking groove aligns with the locking cutout, the transmission piece automatically rotates and the locking protrusion inserts into the locking groove via the locking cutout thereby restricting the pushing pillar from sliding upwards.

14. The electrical charger of claim 13, wherein the button is adapted to be slidable relative to the base board and is engaged with the engaging arm;

and when the button is pressed and presses the engaging arm down, the engaging arm is pushed to rotate towards the locking sidewall and move the locking protrusion out of the locking groove, whereupon the pushing pillar is pushed to slide up in the restricting unit by restoring force of the first spring.

15. The electrical charger of claim 13, wherein the restricting unit further comprises a restricting sidewall parallel to the locking sidewall, the bottom sidewall connects the locking sidewall with the restricting sidewall, the restricting unit defines an upper opening opposite to the bottom sidewall, and the restricting sidewall comprises a positioning protrusion extending from an inner side surface thereof.

16. The electrical charger of claim 15, wherein the pushing pillar comprises a locking surface corresponding to the locking sidewall, and the locking groove is defined in the locking surface.

17. The electrical charger of claim 16, wherein the pushing pillar further comprises a positioning surface parallel to the locking surface, the pushing pillar further defines a positioning groove in the positioning surface, and the positioning protrusion is located in the positioning groove thereby restricting the range of sliding movement of the pushing pillar.

18. The electrical charger of claim 13, wherein the locking arm comprises a locking part, a connecting part, and a pair of connecting ears, the locking part is perpendicular to the connecting part and is connected to the connecting part by the pair of connecting ears, and the locking protrusion extends from a top end of the locking part along a direction substantially opposite to a direction in which the connecting part extends away from the locking part.

19. The electrical charger of claim 18, wherein the connecting ears are rotatably connected to the locking sidewall, and the transmission piece is biased by a torsion spring such that the torsion spring urges the transmission piece to rotate and cause the locking protrusion to insert into the locking groove when the locking groove aligns with the locking cutout.

20. A pop-up mechanism comprising:

a base board;

a restricting unit connected to and substantially parallel to the base board, the restricting unit comprising a vertical locking sidewall and a bottom sidewall connecting the locking sidewall, the locking sidewall defining a locking cutout therein;

a pushing pillar slidably received in the restricting unit and resiliently connected to the bottom sidewall of the restricting unit via a first spring, the pushing pillar defining a locking groove corresponding to the locking cutout of the locking sidewall;

a transmission piece rotatably connected to the locking sidewall and comprising a locking arm and an engaging arm coupled to the locking arm, the locking arm comprising a locking protrusion aligned with the locking cutout of the locking sidewall; and

a button slidable relative to the base board, the button positioned above the engaging arm for pressing the engaging arm down;

wherein when the pushing pillar is slid to a position where the locking groove aligns with the locking cutout, the transmission piece automatically rotates and the locking protrusion inserts into the locking groove via the locking cutout thereby restricting the pushing pillar from sliding; and

when the button is pressed and presses the engaging arm down, the transmission piece rotates and moves the locking protrusion of the locking arm out of the locking groove, whereupon the pushing pillar is pushed to slide up in the restricting unit by restoring force of the first spring.