HVAC CONTROLLER WITH DELTA-T BASED DIAGNOSTICS

• US 20130158717A1
• Filed: 12/14/2011
• Published: 06/20/2013
• Est. Priority Date: 12/14/2011
• Status: Abandoned Application

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Zywicki, Stan, Leen, Cary, Barton, Eric
• Application Number:
  US13/325,515
• Publication Number:
  US 20130158717A1
• Time in Patent Office: Days
• US Class Current: 700/276
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/39 Monitoring filter performance
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 2221/32 preventing human errors during the installation, use or maintenance, e.g. goofy proof

Abstract

An HVAC controller may store a delta T limit. The delta T limit may be, or may include, a maximum and/or a minimum delta T limit. The HVAC controller may compare a measured delta T value against a delta T limit to determine if the delta T limit has been violated. If the HVAC controller determines that a delta T limit has been violated, the HVAC Controller may log the violation, and in some cases, display a user alert on a display of the HVAC controller. In some cases, different delta T limits may be stored for each operating mode (e.g. heating and cooling), and in some cases, for each stage combination within an operating mode, where appropriate.

Claims

1. An HVAC controller configured to control one or more components of an HVAC

system, the HVAC controller comprising;

a user interface including a display;

a memory;

an I/O block for receiving one or more signals from the HVAC system and for providing one or more control signals to the HVAC system; and

a controller coupled to the memory, the user interface and the I/O block, the controller programmed to accept a delta T limit via the user interface of the HVAC controller;

the controller further configured to monitor one or more signals received via the I/O block to determine if the delta T limit has been violated, indicating a delta T fault, and to display on the display of the HVAC controller a user alert for at least some detected delta T faults.

2. The HVAC controller of claim 1, wherein the controller is further programmed to allow a user to select an HVAC operation mode via the user interface, and apply the accepted delta T limit to each of two or more equipment stages that support the selected HVAC operational mode.

3. The HVAC controller according to claim 2, wherein the selected HVAC operational mode is a heating mode, and the two or more equipment stages that support the heating mode include two or more heating stages.

4. The HVAC controller according to claim 2, wherein the selected HVAC operational mode is a cooling mode, and the two or more equipment stages that support the cooling mode include two or more cooling stages.

5. The HVAC controller of claim 1, wherein the controller is further programmed to accept a delta T limit for each of two or more equipment stages of the HVAC system.

6. The HVAC controller according to claim 1, wherein the delta T limit is a maximum delta T limit.

7. The HVAC controller according to claim 1, wherein the delta T limit is a minimum delta T limit.

8. The HVAC controller according to claim 1, wherein the controller is further programmed to display a user alert on the display only after a pre-determined number of delta T faults are detected by the controller.

9. An HVAC controller configured to control one or more components of an HVAC

system, the HVAC controller comprising;

a user interface including a display;

a memory;

an I/O block for receiving one or more signals from the HVAC system and for providing one or more control signals to the HVAC system; and

a controller coupled to the memory, the user interface and the I/O block, the controller programmed to accept a delta T limit from a user via the user interface, the delta T limit corresponding to a selected HVAC operational mode of the HVAC system, the controller programmed to apply the delta T limit to each of two or more equipment stages that support the selected HVAC operational mode.

10. The HVAC controller according to claim 9, wherein the selected HVAC operational mode is a heating mode, and the two or more equipment stages that support the heating mode include two or more heating stages.

11. The HVAC controller according to claim 9, wherein the selected HVAC operational mode is a cooling mode, and the two or more equipment stages that support the cooling mode include two or more cooling stages.

12. The HVAC controller according to claim 9, wherein the delta T limit is a maximum delta T limit.

13. The HVAC controller according to claim 9, wherein the delta T limit is a minimum delta T limit.

14. The HVAC controller according to claim 9, wherein the controller is further programmed to accept a measurement time delay corresponding to the selected HVAC operation mode of the HVAC system, and to apply the measurement time delay to each of two or more equipment stages that support the selected HVAC operational mode.

15. The HVAC controller according to claim 9, wherein the controller is programmed to monitor one or more signals received via the I/O block to determine if a delta T limit of the HVAC system has been violated, indicating a delta T fault, and to display on the display of the HVAC controller a user alert for at least some detected delta T faults.

16. The HVAC controller according to claim 15, wherein the controller is programmed to display a user alert on the display only after a pre-determined number of delta T faults are detected by the controller.

17. A method of monitoring an HVAC system including one or more HVAC components that are controlled, at least in part, by an HVAC controller having a user interface including a display, a memory, and a controller, the method comprising:

accepting a delta T limit for a selected HVAC operational mode of the HVAC system; and

applying the delta T limit to each of two or more equipment stages that support the selected HVAC operational mode.

18. The method according to claim 17, wherein the selected HVAC operational mode is a heating mode, and the two or more equipment stages that support the heating mode include two or more heating stages.

19. The method according to claim 17, wherein the selected HVAC operational mode is a cooling mode, and the two or more equipment stages that support the cooling mode include two or more cooling stages.

20. The method according to claim 17, further comprising determining if a delta T limit of the HVAC system has been violated, indicating a delta T fault, and displaying on the display of the HVAC controller a user alert for at least some detected delta T faults.