SURFACE SHEET FOR WOUND DRESSING AND WOUND DRESSING

• US 20130172843A1
• Filed: 05/31/2011
• Published: 07/04/2013
• Est. Priority Date: 06/01/2010
• Status: Abandoned Application

• Current Assignee: Zuiko Corporation
• Original Assignee: Zuiko Corporation
• Inventors: Kurata, Shuhei
• Application Number:
  US13/701,325
• Publication Number:
  US 20130172843A1
• Time in Patent Office: Days
• US Class Current: 604/372
• CPC Class Codes: A61F 13/022 having more than one layer with different fluid retention characteristics
• CPC Class Codes: A61F 13/0223 characterized by parametric properties of the fluid retention layer, e.g. absorbency, wicking capacity, liquid distribution
• CPC Class Codes: A61F 13/025 having a special distribution arrangement of the adhesive
• CPC Class Codes: A61F 13/0279 by attaching individual patches on moving webs
• CPC Class Codes: A61F 13/0289 manufacturing of adhesive dressings
• CPC Class Codes: A61F 13/15203 Properties of the article, e.g. stiffness or absorbency chemical aspects A61L15/00
• CPC Class Codes: A61F 13/15731 Treating webs, e.g. for giving them a fibrelike appearance, e.g. by embossing
• CPC Class Codes: A61F 13/538 characterised by specific fibre orientation or weave
• CPC Class Codes: A61F 2013/00182 with transparent part
• CPC Class Codes: A61F 2013/00251 with macroscopic openings
• CPC Class Codes: A61F 2013/00319 to make surface hydrophobic
• CPC Class Codes: A61F 2013/00327 to create projections or depressions in surface
• CPC Class Codes: A61F 2013/00604 Multilayer
• CPC Class Codes: A61F 2013/00727 means for wound humidity control
• CPC Class Codes: A61F 2013/00748 with hydrocolloids or superabsorbers
• CPC Class Codes: A61F 2013/00825 protection of wound surround
• CPC Class Codes: A61F 2013/00846 with transparent or translucent part
• CPC Class Codes: A61F 2013/00859 with macroscopic openings
• CPC Class Codes: Y10T 156/10 Methods of surface bonding and/or assembly therefor

Abstract

Disclosed is a wound dressing which can retain exudate to prevent it from spreading over a larger area while maintaining a moist environment, can be easily peeled off after use, can prevent skin redness, heat rash, or offensive smell, and can fit various shapes of wound surfaces. The wound dressing is provided with a liquid-permeable layer (1) on the surface to be used to face a wound site (15). The liquid-permeable layer (1) comprises a resin surface sheet (10). The surface sheet (10) comprises a first surface (11) which is to face the wound site (15), a second surface (12) which is the opposite surface to the first surface, and a large number of penetration pores (13) penetrating through the sheet from the first surface (11) to the second surface (12) in the thickness direction. The penetration pores (13) allow the permeation of a liquid from the first surface (11) to the second surface (12). The first surface (11) is hydrophobic.

Claims

1. A surface sheet for a wound dressing,

the surface sheet being disposed on at least a portion of the wound dressing which portion is to face a wound site and

comprising a resin sheet material having a first surface which is to face the wound site, a second surface which is the opposite surface to the first surface, and a large number of penetration pores penetrating through the sheet material from the first surface to the second surface in the thickness direction,

the penetration pores allowing the permeation of a liquid from the first surface to the second surface, and

the first surface being hydrophobic.

2. The surface sheet for a wound dressing according to claim 1, wherein the first surface has a contact angle with physiological saline of 85 degrees or more.

3. The surface sheet for a wound dressing according to claim 1, wherein the first surface has a surface tension of 40 dyne/cm or less.

4. The surface sheet for a wound dressing according to claim 1, wherein the first surface is coated with one or more water-repellent materials selected from the group consisting of silicone, polyurethane, a styrene-butadiene-styrene block copolymer, a tetrafluoroethylene-hexafluoropropylene copolymer, a tetrafluoroethylene-perfluoroalkylvinyl ether copolymer, and polytetrafluoroethylene.

5. The surface sheet for a wound dressing according to claim 1, wherein the sheet material comprises a polyolefin resin material having a contact angle with physiological saline of 85 degrees or more.

6. The surface sheet for a wound dressing according to claim 1, wherein the sheet material comprises a low-density polyethylene resin material.

7. The surface sheet for a wound dressing according to claim 1, wherein the distance between the first surface and the second surface is 100 to 2000 μ

m, the opening area of the penetration pores on the first surface corresponds to a circle 280 to 1400 μ

m in diameter, the opening area of the pores on the second surface is smaller than that on the first surface, and the density of the pores is 50 to 400 pores/cm².

8. A wound dressing comprising at least two layers, a liquid-permeable layer and an absorbing retaining layer

the two layers being stacked in the following order from the side to be used in contact with a wound site:

the liquid-permeable layer and the absorbing retaining layer,

the liquid-permeable layer comprising the surface sheet according to claim 1, and

the absorbing retaining layer comprising a sheet material capable of absorbing and retaining water.

9. The wound dressing according to claim 8, wherein a second liquid-permeable layer is further stacked on the opposite surface of the absorbing retaining layer to the surface on which the liquid-permeable layer is disposed.

10. The wound dressing according to claim 8, wherein a protective layer is further provided on the opposite surface of the absorbing retaining layer to the surface which is closer to the wound site, and the protective layer comprises a resin film, a woven fabric, a knitted fabric, or a nonwoven fabric.

11. The wound dressing according to claim 10, wherein the protective layer which has a wider area than those of the other layers, covers all of the other layers and extends outward beyond the edges of the other layers to form a peripheral portion, and the peripheral portion has an adhesive area on at least a part of the surface on which the other layers are stacked.

12. The wound dressing according to claim 11, wherein the peripheral portion of the protective layer has a non-adhesive area, which is other than the adhesive area.

13. The wound dressing according to claim 11, wherein a part of the peripheral portion of the protective layer outside the edges of the other layers is omitted.

14. The wound dressing according to claim 11, wherein the peripheral portion of the protective layer has a slit or a small pore along the perimeters of the other layers.

15. The wound dressing according to claim 8, wherein a liquid-permeation restricting layer is disposed between the liquid-permeable layer and the absorbing retaining layer,

the liquid-permeation restricting layer comprises a microporous film, a woven fabric, a knitted fabric, or a nonwoven fabric, each of which comprises a hydrophobic material, and

through the liquid-permeation restricting layer, a liquid is allowed to migrate from the liquid-permeable layer to the absorbing retaining layer.

16. The wound dressing according to claim 15, wherein the liquid-permeation restricting layer comprises a polyolefin resin and has a permeability measured according to JIS L 1096 of 5 to 2000 cm³/cm²·

S and a water repellency measured according to JIS L 1092 of grade 3 or higher.

17. The wound dressing according to claim 15, wherein the liquid-permeation restricting layer comprises a nonwoven fabric comprising a polypropylene fiber.

18. The wound dressing according to claim 8, wherein the absorbing retaining layer comprises an airlaid nonwoven fabric.

19. The wound dressing according to claim 8, wherein the absorbing retaining layer comprises fluff pulp.

20. The wound dressing according to claim 19, wherein the absorbing retaining layer further comprises a super absorbent polymer, and the weight ratio of the super absorbent polymer and the fluff pulp is 10:

90 to 25;

75.

21. The wound dressing according to claim 20, wherein the super absorbent polymer is a sodium polyacrylate polymer.

22. The wound dressing according to claim 8, wherein the absorbing retaining layer is partially not joined to an adjacent layer which is on the side closer to the wound site.

23. The wound dressing according to claim 22, wherein the absorbing retaining layer is not integrated with the liquid-permeable layer and is movable along the second surface of the liquid-permeable layer.

24. The wound dressing according to claim 8, wherein the absorbing retaining layer is stretchy enough to at least deform along the wound site.

25. A wound dressing comprising a liquid-permeable layer comprising the surface sheet according to claim 1.

26. The wound dressing according to claim 25, wherein

a liquid-permeation restricting layer is stacked on the second surface of the surface sheet,

the liquid-permeation restricting layer comprises a microporous film, a woven fabric, a knitted fabric, or a nonwoven fabric, each of which comprises a hydrophobic material, and

the liquid-permeation restricting layer allows the permeation of a liquid in the thickness direction.

27. The wound dressing according to claim 26, wherein the liquid-permeation restricting layer comprises a polyolefin resin and has a permeability measured according to JIS L 1096 of 5 to 2000 cm³/cm²·

S and a water repellency measured according to JIS L 1092 of grade 3 or higher.

28. The wound dressing according to claim 26, wherein the liquid-permeation restricting layer comprises a nonwoven fabric comprising a polypropylene fiber.

29. The wound dressing according to claim 8, comprising an adhesive layer on the opposite surface to the surface which is to face the wound site.

31. The process for producing a wound dressing comprising at least any one of a liquid-permeable layer, a liquid-permeation restricting layer and an absorbing retaining layer, wherein the wound dressing is the wound dressing according to claim 15, and the process comprises the step of partially applying a hot-melt adhesive to, among the surfaces of the liquid-permeation restricting layer, the surface which is to face the liquid-permeable layer, and stacking the liquid-permeable layer on the applied surface to join both of the layers.

30. A process for producing a wound dressing comprising at least any one of a liquid-permeable layer, a liquid-permeation restricting layer and an absorbing retaining layer,

the process comprising the step of partially applying a hot-melt adhesive to, among the surfaces of the layers, any of the surfaces which is to face another layer, and stacking the another layer on the applied surface to join each other.