WATERPROOF ELECTRICAL CONNECTOR

• US 20130183845A1
• Filed: 01/14/2013
• Published: 07/18/2013
• Est. Priority Date: 01/13/2012
• Status: Active Grant

• Current Assignee: Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Shi-Jie Tan
• Inventors: TAN, SHI-JIE, YANG, SHI-YING
• Granted Patent: US 8,801,463 B2
• Time in Patent Office: Days
• US Class Current: 439/271
• CPC Class Codes: H01R 12/725 containing contact members presenting a contact carrying strip, e.g. edge-like strip
• CPC Class Codes: H01R 13/5202 Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
• CPC Class Codes: H01R 13/521 Sealing between contact members and housing, e.g. sealing insert
• CPC Class Codes: H01R 13/5219 Sealing means between coupling parts, e.g. interfacial seal
• CPC Class Codes: H01R 24/62 Sliding engagements with one side only, e.g. modular jack coupling devices

Abstract

An electrical connector (100) includes an inner insulative member (1), a number of contacts (2) mounted to the inner insulative member, an outer housing (3) mounted to the insulative member, and a shielding member (4). Each of the contacts includes a mounting end (23) for being mounted to an inner portion of a device. The outer housing defines a pair of mounting holes (331), and a pair of injection holes (351) respectively in fluid communication with the mounting holes. The shielding member includes a pair of mounting legs (421) inserted through respective mounting holes for being mounted to the inner portion of the device. A gap is formed between each of the mounting legs and a corresponding mounting hole. Glues seal the injection holes to prevent fluid flow from the hollow portion into the inner portion of the device.

Claims

1. An electrical connector adapted for mounting to an opening defined in a device, comprising:

an inner insulative member;

a plurality of contacts mounted to the inner insulative member, each contact comprising a mating end for mating with a mating connector, a mounting end for being mounted to an inner portion of the device, and a connecting portion connecting with the mating end and the mounting end, the mounting ends of the contacts extending beyond the inner insulative member;

an outer housing mounted to the inner insulative member, the outer housing defining a hollow portion, a pair of mounting holes extending through the outer housing, and a pair of injection holes respectively in fluid communication with the mounting holes;

a shielding member comprising a body portion and a pair of mounting legs extending from the body portion, inserted through respective mounting holes for being mounted to the inner portion of the device, a gap being formed between each of the mounting legs and a corresponding mounting hole; and

glues sealing the injection holes to prevent fluid flow from the hollow portion into the inner portion of the device.

2. The electrical connector as recited in claim 1, wherein said outer housing overmolds with the inner insulative member.

3. The electrical connector as recited in claim 2, wherein said inner insulative member comprises a base portion defining a recess to provide a reinforced connection with the outer housing.

4. The electrical connector as recited in claim 2, wherein said inner insulative member comprises a tongue portion extending into the hollow portion, the mating ends of the contacts disposed on the tongue portion.

5. The electrical connector as recited in claim 4, wherein the body portion is received in the hollow portion and defines a receiving space, the tongue portion received into the receiving space.

6. The electrical connector as recited in claim 2, wherein the inner insulative member has a portion extending beyond the outer housing for being fixed by a mould during overmolding process.

7. The electrical connector as recited in claim 1, wherein each of the mounting legs defines at least one cutout to communicate with the mounting hole.

8. The electrical connector as recited in claim 7, wherein there are a pair of cutouts defined symmetrically to each other.

9. The electrical connector as recited in claim 1, wherein the contacts are overmolded with the inner insulative member.

10. The electrical connector as recited in claim 1, further comprising a gasket, and wherein the outer housing defines an annular slot receiving the gasket.

11. The electrical connector as recited in claim 1, wherein the mounting holes extend along a first direction, and the injection holes extend along a second direction perpendicular to the first direction.

12. The electrical connector as recited in claim 1, further comprising a pair of retention members for fixing the electrical connector to the device.

13. An electrical connector comprising:

an inner insulative member defining a base and a mating tongue forwardly extending therefrom along a front-to-back direction;

a plurality of contacts integrally formed, via an insert molding process, with said inner insulative member and defining a front mating section exposed upon the mating tongue and a rear mounted section exposed outside of the base;

an outer insulative member integrally formed, via an over-molding process, upon the inner insulative member after the inner insulative member is formed with the contacts thereon, said outer insulative member defining a rear base portion circumferentially engaged with the base of the inner insulative member, and a front frame portion forwardly extending from the rear base portion and enclosing the mating tongue therein;

at least one mounting hole extending through the rear base portion in said front-to-back direction and at least an injection hole outwardly communicating with an exterior and inwardly transversely communicating with the mounting hole under an intersectional manner; and

a metallic shell adapted to be assembled to the outer insulative member after the outer insulative member is formed with the inner insulative member, said shell generally located between the outer insulative member and the inner insulative member, and defining a body portion within the front frame portion of the outer insulative member to enclose the mating tongue, and at least a mounting leg snugly extending through the mounting hole with a tiny gap therebetween and out of a rear face of the outer insulative member;

wherein;

glues seals said gap around an intersection area of said mounting hole and said injection hole via injecting said glues into the injection hole.

14. The electrical connector as claimed in claim 13, wherein said outer insulative member defines in the front frame portion a groove extending along the front-to-back direction to receive an upwardly flared tab of the shell which is used to lock a latch of a complementary connector.

16. The electrical connector as claimed in claim 13, wherein the outer insulative member defines an oblique part on the rear face of the outer insulative member so as to allow the leg to be bent toward said oblique part after the leg extends through the mounting hole in an intermediate horizontal position so as to reach a final vertical position.

17. The electrical connector as claimed in claim 13, wherein said inner insulative member defines a rear edge section extending rearwardly beyond the rear face of the outer insulative member for overmolding consideration of said outer insulative member over the inner insulative member.

18. The electrical connector as claimed in claim 13, wherein said injection hole is perpendicular to said mounting hole.

15. The electrical connector as claimed in clam 13, wherein the leg defines a cutout around the intersection of the mounting hole and the injection hole to allow the glues to transversely pass and efficiently surround the leg for fully filling the gap.

19. An electrical connector comprising:

an inner insulative member defining a base and a mating tongue forwardly extending therefrom along a front-to-back direction;

a plurality of contacts integrally formed, via an insert molding process, with said inner insulative member and defining a front mating section exposed upon the mating tongue and a rear mounted section exposed outside of the base;

an outer insulative member integrally formed, via an over-molding process, upon the inner insulative member after the inner insulative member is formed with the contacts thereon, said outer insulative member defining a rear base portion circumferentially engaged with the base of the inner insulative member, and a front frame portion forwardly extending from the rear base portion and enclosing the mating tongue therein;

at least one mounting hole extending through the rear base portion in said front-to-back direction; and

a metallic shell adapted to be assembled to the outer insulative member after the outer insulative member is formed with the inner insulative member, said shell generally located between the outer insulative member and the inner insulative member, and defining a body portion within the front frame portion of the outer insulative member to enclose the mating tongue, and at least a mounting leg snugly extending through the mounting hole with a tiny gap therebetween and out of a rear face of the outer insulative member;

wherein

glues seals said gap around a position distantly isolated from the rear face of the outer insulative member.

20. The electrical connector as claimed in claim 19, wherein said outer insulative member defines an injection hole distantly spaced from the rear face of the outer insulative member, through which said glues are injected to approach the mounting hole.