Asset Data Modules Including an Integral Near Field Communication Interface

• US 20130190897A1
• Filed: 01/24/2012
• Published: 07/25/2013
• Est. Priority Date: 01/24/2012
• Status: Active Grant

• Current Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Inventors: Junk, Kenneth W., Latwesen, Annette L., Schleiss, Duncan, Zornio, Peter
• Granted Patent: US 9,201,416 B2
• Time in Patent Office: Days
• US Class Current: 700/12
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 19/418 Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
• CPC Class Codes: G05B 2219/25107 Pluggable card, magnetic or smart with configuration data, staying in device
• CPC Class Codes: G05B 2219/31197 Near field communication nfc
• CPC Class Codes: H04B 5/00 Near-field transmission systems, e.g. inductive or capacitive transmission systems
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

The present disclosure relates to various assets utilized within manufacturing and process plants for monitoring and control purposes. The asset data modules of the present disclosure include an integral near field communications (NFC) interface configured to provide access to asset data stored within memory integral to the given asset.

Claims

1. A communication system for use with a control system of a process plant, the communications system comprising:

at least one process plant asset;

an asset data module operatively coupled to the asset, the asset data module comprising a processor, a memory operatively coupled to the processor, and at least one input and at least one output operatively coupled to the memory;

the memory arranged to store original asset data, the memory further arranged to receive operational data associated with the asset via the input while the asset is in service within the process plant;

a control module stored on the memory and executable by the processor, the control module arranged to provide a control instruction to the asset and to monitor the operational data;

a near field communications interface configured to retrieve the original asset data and the operational data from the memory, the near field communications interface further configured to access the original asset data and the operational data whether the asset is in service or out of service; and

the near field communications interface configured to communicate with a reader to communicate the original asset data and the operational data to the reader to permit communication of the original asset data and operational data to the control system of the process plant.

2. A communication system as in claim 1 wherein said near field communications interface is configured to provide data exchange with said integral processor.

3. A communication system as in claim 1 wherein said control module is configured to cause an asset to control a process related function.

4. A communication system as in claim 1 wherein said asset data module is configured for monitoring a process related function to acquire asset operational data.

5. A communication system as in claim 1 further including a far field communications interface operatively coupled to the asset data module.

6. A communication system as in claim 5 wherein a first communication protocol associated with the near field communications interface is independent from a second communication protocol associated with the far field communications interface.

7. An asset data module for use with a process plant asset, the asset data module comprising:

a integral processor operatively coupled to at least one input and at least one output;

an integral memory operatively coupled to the processor, the input, and the output, the memory arranged to store original asset data, the memory further arranged to receive operational data associated with the asset via the input while the asset is in service within a process plant;

a control module stored on the memory and executable by the processor, the control module arranged to provide a control instruction to the asset and to monitor the operational data;

a near field communications interface configured to retrieve the original asset data and the operational data from the memory, the near field communications interface further configured to access the original asset data and the operational data whether the asset is in service or out of service; and

the near field communications interface configured to communicate with a near field communications reader to permit communication of the original asset data and the operational data to a user.

8. An asset data module as in claim 7 wherein said near field communications interface is configured to provide data exchange between the near field communications reader and said integral processor.

9. An asset data module as in claim 7 wherein said control module is configured to cause an asset to control a process related function.

10. An asset data module as in claim 7 wherein said asset data module is configured for monitoring a process related function to acquire asset operational data.

11. An asset data module as in claim 7 further comprising a far field communications interface.

12. An asset data module as in claim 11 wherein a first protocol associated with the near field communications interface is independent from a second protocol associated with the far field communications interface.

13. An asset data module for use with an asset of a process plant, comprising:

an integral processor, wherein said integral processor is operatively coupled to at least one input and at least one output, the input arranged to receive operational data associated with a process plant operation;

a control module stored on the memory and executable by the processor, the control module arranged to provide a control instruction to the asset and to monitor the operational data;

an integral memory arranged to store original asset data, the memory further arranged to receive the operational data via the input while the asset is in service within the process plant; and

the processor arranged to execute the control module to provide a control instruction to the asset and to monitor the operational data;

a near field communications interface configured to provide access to said original asset data and said operational data stored within said memory to permit access to the original asset data and the operational data by a user.

14. An asset data module as in claim 13 wherein said control module is configured to cause an asset to control a process related function.

15. An asset data module as in claim 13 wherein said asset data module is configured for monitoring a process related function to acquire asset operational data.

16. An asset data module as in claim 13 wherein said near field communications interface is passive.

17. An asset data module as in claim 13 said near field communications interface comprising battery assist power.

18. An asset data module as in claim 13 wherein said near field communications interface is active.

19. An asset data module as in claim 13 further comprising a far field communications interface.

20. An asset data module as in claim 19 wherein a first protocol associated with the near field communications interface is independent from a second protocol associated with the far field communications interface.

21. A method of communicating process plant asset data related to an asset data module with a process plant digital automation system, comprising:

providing an integral processor operatively coupled to at least one input and at least one output;

providing an integral memory operatively coupled to the processor;

storing original asset data in the memory;

providing, while the asset is in service within the process plant, operational data associated with process plant operations to the input for storage in the memory;

storing a control module on the memory for execution by the processor, the control module arranged to provide a control instruction to the asset and to monitor the operational data;

storing an asset data access routine within a memory; and

providing a near field communications interface configured to provide access to the original asset data and the asset operational data stored within the memory when the asset data access routine is executed.

22. A method of communicating process plant asset data related to an asset data module with a process plant digital automation system as in claim 21 wherein said control module is configured to cause an asset to control a process related function.

23. A method of communicating process plant asset data related to an asset data module with a process plant digital automation system as in claim 21 wherein said asset data module is configured for monitoring a process related function to acquire asset operational data.

24. A method of communicating process plant asset data related to an asset data module with a process plant digital automation system as in claim 21 wherein said near field communications interface is passive.

25. A method of communicating process plant asset data related to an asset data module with a process plant digital automation system as in claim 21 said near field communications interface comprising battery assist power.

26. A method of communicating process plant asset data related to an asset data module with a process plant digital automation system as in claim 21 wherein said near field communications interface is active.

27. A method of communicating process plant asset data related to an asset data module with a process plant digital automation system as in claim 21 further comprising a far field communications interface.

28. A method of communicating process plant asset data related to an asset data module with a process plant digital automation system as in claim 27 wherein a first protocol associated with the near field communications interface is independent from a second protocol associated with the far field communications interface.