RESONANT CONVERTER WITH AUXILIARY RESONANT COMPONENTS AND HOLDUP TIME CONTROL CIRCUITRY

• US 20130194831A1
• Filed: 01/11/2013
• Published: 08/01/2013
• Est. Priority Date: 01/13/2012
• Status: Active Grant

• Current Assignee: Bel Power Solutions Inc.
• Original Assignee: Power-One Incorporated (ABB Limited)
• Inventors: Hu, Gordon Zongbo
• Granted Patent: US 9,065,343 B2
• Time in Patent Office: Days
• US Class Current: 363/21.01
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 1/325 with means for allowing continuous operation despite a fault, i.e. fault tolerant converters
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence
• CPC Class Codes: H02M 3/33571 Half-bridge at primary side of an isolation transformer
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A resonant power converter is provided with auxiliary circuit branches and control circuitry for switchably coupling the auxiliary branches to resonant circuit components during holdup times. Auxiliary branches are coupled in parallel with any one or more of a resonant inductor, a resonant capacitor, and a magnetizing inductive winding via respective switches. When a holdup time condition is detected in accordance with, for example, a drop in the mains line voltage, the switches are controlled to adjust the corresponding inductance or capacitance for the duration of the holdup time condition or otherwise for a predetermined duration. The power converter in normal operation is configured for high efficiency and in a holdup time operation is configured to produce sufficient holdup time.

Claims

1. A resonant power converter comprising:

an input power conversion switching circuit comprising a plurality of power conversion switches coupled to a line voltage input to the power converter;

a series resonant circuit coupled to an output side of the power conversion switching circuit and comprising a resonant inductance circuit, a resonant capacitance circuit, and a magnetizing inductance circuit;

wherein at least one of the resonant inductance circuit, the resonant capacitance circuit, and the magnetizing inductance circuit in the series resonant circuit further comprise at least first and second circuit branches and a switch controllable to regulate an inductance or capacitance value corresponding to the respective circuit; and

a control circuit effective to

detect a holdup time condition associated with a line voltage failure, and

generate control signals to adjust a switch state for the switch in the series resonant circuit in accordance with determining a first operating mode associated with the holdup time condition or a second operating mode associated with normal operation of the converter.

2. The resonant power converter of claim 1 wherein the resonant inductance circuit comprises:

a second resonant inductor;

a switch coupled across a first resonant inductor; and

the resonant inductance circuit comprises a first resonant inductance in the first mode and a second resonant inductance in the second mode.

3. The resonant power converter of claim 1 wherein the resonant capacitance circuit comprises:

a second resonant capacitor;

a switch coupled across a first resonant capacitor; and

the resonant capacitance circuit comprises a first resonant capacitance in the first mode and a second resonant capacitance in the second mode.

4. The resonant power converter of claim 1 wherein the magnetizing inductance circuit comprises:

a first magnetizing inductor coupled in parallel with a primary winding of a power transformer;

a second magnetizing inductor and a switch coupled across the first magnetizing inductor; and

the magnetizing inductance circuit comprises a first magnetizing inductance in the first mode and a second magnetizing inductance in the second mode.

5. The resonant power converter of claim 1 wherein the magnetizing inductance circuit comprises:

a first magnetizing inductance associated with a primary winding of a power transformer;

a second magnetizing inductance associated with a magnetizing inductor, the magnetizing inductor and a switch coupled across the primary winding of the power transformer; and

the magnetizing inductance circuit comprises a first resonant inductance in the first mode and a second resonant inductance in the second mode.

6. The resonant power converter of claim 1, wherein the control circuit is effective to maintain the first mode in accordance with continued detection of the holdup time condition.

7. The resonant power converter of claim 1 wherein, the control circuit is effective to maintain the first mode in accordance with a predetermined holdup time value.

8. A resonant power converter comprising:

a pair of input terminals effective to receive input power from a power source;

an input power conversion switching circuit comprising a plurality of power conversion switches coupled to the input terminals and an output side;

a series resonant circuit coupled to the output side of the input power conversion switching circuit and comprising a resonant inductance, a resonant capacitance, a magnetizing inductance and at least one switch having first and second switch states associated with first and second values for a corresponding one or more of said resonant inductance, resonant capacitance and magnetizing inductance;

a feedback circuit coupled to the pair of input terminals and effective to generate output signals representative of the input power;

a control circuit effective to

receive the output signals from the feedback circuit,

compare an amplitude of the output signals from the feedback circuit to a predetermined threshold,

determine a holdup time condition or a normal condition wherein the amplitude of the output signals from the feedback circuit is below or above the threshold, and

generate control signals to turn on and off the least one switch based on the determination.

9. The resonant power converter of claim 8, the series resonant circuit comprising a first resonant inductor and the switch coupled in series with a second resonant inductor across the first resonant inductor, and

wherein the resonant inductance comprises a first resonant inductance value when the switch is in the first state and a second resonant inductance value when the switch is in the second state.

10. The resonant power converter of claim 8, the series resonant circuit comprising a first resonant capacitor and the switch coupled in series with a second resonant capacitor across the first resonant capacitor, and

wherein the resonant capacitance comprises a first resonant capacitance value when the switch is in the first state and a second resonant capacitance value when the switch is in the second state.

11. The resonant power converter of claim 8, the series resonant circuit comprising a first magnetizing inductor coupled in parallel with a primary winding of a power transformer, and the switch coupled in series with a second magnetizing inductor across the first magnetizing inductor, and

wherein the magnetizing inductance comprises a first magnetizing inductance when the switch is in the first state and a second magnetizing inductance when the switch is in the second state.

12. The resonant power converter of claim 8, the series resonant circuit comprising a primary winding of a power transformer, and the switch coupled in series with a magnetizing inductor across the primary winding of the power transformer,

wherein the magnetizing inductance comprises a first magnetizing inductance value when the switch is in the first state and a second magnetizing inductance value when the switch is in the second state.

13. The resonant power converter of claim 8, wherein the control circuit is effective upon determining a holdup time condition to maintain the at least one switch in the first state while the amplitudes of the output signals from the feedback circuit remain below the predetermined threshold.

14. The resonant power converter of claim 8, wherein the control circuit is effective upon determining a holdup time condition to maintain the at least one switch in the first state for a predetermined holdup time duration.

15. A method of gain enhancement in a resonant power converter having a resonant inductance, a resonant capacitance and a magnetizing inductance, the method comprising:

monitoring signals representative of a line voltage input to the resonant power converter;

comparing an amplitude of the representative signals to a predetermined reference voltage;

determining a holdup time condition in accordance with a line voltage input falling below the predetermined reference voltage; and

adjusting one or more of the resonant inductance, the resonant capacitance and the magnetizing inductance from a first value to a second value upon determining the holdup time condition.

16. The method of claim 15, the resonant power converter comprising a first resonant inductor providing the resonant inductance during a normal operation of the converter, and wherein

the step of adjusting one or more of the resonant inductance, the resonant capacitance and the magnetizing inductance from a first value to a second value upon determining the holdup time condition comprises switchably coupling a second resonant inductor across the first resonant inductor upon determining the holdup time condition to adjust the resonant inductance from the first value to the second value.

17. The method of claim 15, the resonant power converter comprising a first resonant capacitor providing the resonant capacitance during a normal operation of the converter;

and wherein

the step of adjusting one or more of the resonant inductance, the resonant capacitance and the magnetizing inductance from a first value to a second value upon determining the holdup time condition comprises switchably coupling a second resonant capacitor across the first resonant capacitor upon determining the holdup time condition to adjust the resonant capacitance from the first value to the second value.

18. The method of claim 15, the resonant power converter comprising a first magnetizing inductor coupled across a primary winding of a power transformer and providing the magnetizing inductance during a normal operation of the converter, and wherein

the step of adjusting one or more of the resonant inductance, the resonant capacitance and the magnetizing inductance from a first value to a second value upon determining the holdup time condition comprises switchably coupling a second magnetizing inductor across the first magnetizing inductor upon determining the holdup time condition to adjust the magnetizing inductance from the first value to the second value.

19. The method of claim 15, the resonant power converter comprising a primary winding of a power transformer as providing the magnetizing inductance during a normal operation of the converter, and wherein

the step of adjusting one or more of the resonant inductance, the resonant capacitance and the magnetizing inductance from a first value to a second value upon determining the holdup time condition comprises switchably coupling a magnetizing inductor across the primary winding of the power transformer upon determining the holdup time condition to adjust the magnetizing inductance from the first value to the second value.

20. The method of claim 15, further comprising the step of adjusting the one or more of the resonant inductance, the resonant capacitance and the magnetizing inductance from the second value to the first value after a predetermined holdup time duration.