Composite Aerogel Thermal Insulation System

• US 20130196137A1
• Filed: 01/27/2012
• Published: 08/01/2013
• Est. Priority Date: 01/27/2012
• Status: Abandoned Application

• Current Assignee: Aspen Aerogels, Incorporated
• Original Assignee: Aspen Aerogels, Incorporated
• Inventors: Deshpande, Kiranmayi, Evans, Owen Richard, Cosenze, Anthony Michael
• Application Number:
  US13/359,696
• Publication Number:
  US 20130196137A1
• Time in Patent Office: Days
• US Class Current: 428/292.1
• CPC Class Codes: B32B 19/06 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 2255/02 on fibrous or filamentary layer
• CPC Class Codes: B32B 2255/26 Polymeric coating
• CPC Class Codes: B32B 2262/0253 Polyolefin fibres vinyl or acrylic copolymers B32B2262/0223 or B32B2262/0246
• CPC Class Codes: B32B 2262/101 Glass fibres
• CPC Class Codes: B32B 2262/105 Ceramic fibres
• CPC Class Codes: B32B 2262/14 Mixture of at least two fibres made of different materials
• CPC Class Codes: B32B 2264/102 Oxide or hydroxide
• CPC Class Codes: B32B 2264/104 Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
• CPC Class Codes: B32B 2307/304 Insulating
• CPC Class Codes: B32B 2419/00 Buildings or parts thereof walls, panels B32B2607/00
• CPC Class Codes: B32B 3/06 for securing layers together; for attaching the product to another member, e.g. to a support , or to another product, e.g. groove/tongue, interlocking
• CPC Class Codes: B32B 5/26 another layer next to it also being fibrous or filamentary relative arrangement of fibres or filaments of different layers B32B5/12
• CPC Class Codes: B32B 7/12 using interposed adhesives or interposed materials with bonding properties
• CPC Class Codes: Y10T 428/249924 Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity

Abstract

The present invention provides methods and systems to effectively insulate hot or cold surfaces in industrial, domestic and building systems. It provides composite thermal insulation systems, which comprises an at least two-layer thermal insulation cladding, with at least two layers each containing from 25 to 95% by weight of aerogel and from 5 to 75% by weight of inorganic fibres, wherein the layers of the thermal insulation cladding are joined to one another by means of an inorganic binder.

Claims

1. Composite thermal insulation system, which comprises an at least two-layer thermal insulation cladding, with at least two layers each containing from 25 to 95% by weight of aerogel and from 5 to 75% by weight of inorganic fibres and from 0 to 70% by weight of inorganic fillers, characterized in that the layers of the thermal insulation cladding are joined to one another by means of an inorganic binder.

2. Composite thermal insulation system according to claim 1, characterized in that the inorganic binder is at least one component selected from the group consisting of potassium water glass, sodium water glass, cement and alkali-activated aluminosilicates.

3. Composite thermal insulation system according to claim 1 or 2, characterized in that the aerogel is at least one aerogel based on silicon, aluminium and/or titanium.

4. Composite thermal insulation system according to any of claims 1 to 3, characterized in that the inorganic filler is magnesium dioxide, titanium dioxide, titanium carbide, silicon carbide, iron(III) oxide, iron(I) oxide, zirconium silicate, zirconium oxide, tin oxide, manganese oxide or a mixture thereof.

5. Composite thermal insulation system according to any of claims 1 to 4, characterized in that the inorganic fibres are glass fibres, rock fibres, metal fibres, boron fibres, ceramic fibres and/or basalt fibres.

6. Composite thermal insulation system according to any of claims 1 to 5, characterized in that the thermal insulation cladding is coated on at least one side with a polymeric material.

7. Composite thermal insulation system according to any of claims 1 to 5, characterized in that the thermal insulation cladding is coated on at least one side with an inorganic binder.

8. Composite thermal insulation system according to any of claims 1 to 7, characterized in that the thermal insulation cladding is an at least three-layer thermal insulation cladding, where at least three layers contain from 25 to 95% by weight of aerogel, from 5 to 75% by weight of inorganic fibres and from 0 to 70% by weight of inorganic fillers and each layer has a layer thickness in the range from 0.5 to 2 cm.

9. Composite thermal insulation system according to any of claims 1 to 8, characterized in that the composite thermal insulation system has less than 4 mechanical fastening points per square metre for joining to a surface to be insulated.

10. Composite thermal insulation system according to any of claims 1 to 9, characterized in that the each layer of insulation cladding has a gross heat of combustion of less than 10 MJ per kilogram.

11. Composite thermal insulation system according to any of claims 1 to 9, characterized in that the each layer of insulation cladding has a gross heat of combustion of less than 6 MJ per kilogram.

12. Composite thermal insulation system according to any of claims 1 to 11, wherein the system is located next to the interior face of an external building wall.