ENERGY STORAGE ELEMENT, METAL COMPONENT, AND ENERGY STORAGE ELEMENT MANUFACTURING METHOD

• US 20130196229A1
• Filed: 01/23/2013
• Published: 08/01/2013
• Est. Priority Date: 01/27/2012
• Status: Abandoned Application

• Current Assignee: GS Yuasa International Ltd. (GS Yuasa Corporation)
• Original Assignee: GS Yuasa International Ltd. (GS Yuasa Corporation)
• Inventors: Ito, Syun, Shiraishi, Yu, Irie, Seiichi
• Application Number:
  US13/748,106
• Publication Number:
  US 20130196229A1
• Time in Patent Office: Days
• US Class Current: 429/211
• CPC Class Codes: H01G 11/70 characterised by their structure
• CPC Class Codes: H01G 11/82 Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
• CPC Class Codes: H01G 2/106 Fixing the capacitor in a housing
• CPC Class Codes: H01G 9/008 Terminals
• CPC Class Codes: H01M 50/15 for prismatic or rectangular cells H01M50/153 takes precedence
• CPC Class Codes: H01M 50/176 for prismatic or rectangular cells H01M50/181 takes precedence
• CPC Class Codes: H01M 50/184 characterised by their shape or structure
• CPC Class Codes: H01M 50/188 the sealing members being arranged between the lid and terminal
• CPC Class Codes: H01M 50/55 on the same side of the cell
• CPC Class Codes: H01M 50/553 Terminals adapted for prismatic, pouch or rectangular cells
• CPC Class Codes: H01M 50/562 characterised by the material
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/49204 Contact or terminal manufacturing

Abstract

An energy storage element includes: a metal component that is a metal plate member that includes a protrusion extending from a surface of the metal plate member, and is provided as a portion of a container. The protrusion includes: a tubular portion provided at a tip end of the protrusion in an extending direction, and a base portion that is solid and extends from the surface of the metal component to the tubular portion in the extending direction.

Claims

1. An energy storage element comprising

a metal component that is a metal plate member including a protrusion extending from a surface of the metal plate member, and is provided as a portion of a container,

wherein the protrusion includes:

a tubular portion provided at a tip end of the protrusion in an extending direction that intersects with the surface; and

a base portion that is solid or tubular and extends from the surface of the metal component to the tubular portion in the extending direction, the base portion, when tubular, having a wall thickness greater than a wall thickness of the tubular portion.

2. The energy storage element according to claim 1,

wherein the base portion and the tubular portion are seamless and share a central axis.

3. The energy storage element according to claim 1,

wherein a wall of the protrusion is formed to gradually decrease in thickness in the extending direction from a base end toward the tip end.

4. The energy storage element according to claim 1, comprising

a depression that is closed-ended, formed on a surface of an opposite side of the metal component from a surface on which the protrusion is formed, and positioned to overlap a position of the protrusion when viewed from the extending direction.

5. The energy storage element according to claim 4,

wherein a distance between a bottom of the depression and the tip end of the protrusion in the extending direction is shorter than a distance between the surface of the metal component on which the protrusion is formed and the tip end of the protrusion in the extending direction.

6. The energy storage element according to claim 4,

wherein the depression is formed to be wider than the protrusion when viewed from the extending direction.

7. The energy storage element according to claim 4,

wherein the depression is less than half as deep as the metal component is thick.

8. The energy storage element according to claim 1,

wherein a wall of the tubular portion gradually decreases in thickness from a base end toward the tip end of the protrusion.

9. The energy storage element according to claim 1,

wherein the depression is provided on a same surface of the metal component as the protrusion.

10. The energy storage element according to claim 1,

wherein the protrusion engages with a gasket provided between an electrode terminal and the metal component.

11. The energy storage element according to claim 10,

wherein the tubular portion of the protrusion is fitted in a through hole formed in the gasket and swaged.

12. The energy storage element according to claim 11,

herein the gasket is provided with an inclined surface that gradually inclines away from the surface of the metal component from the inside of the through hole engaging with the swaged tubular portion out.

13. The energy storage element according to claim 12,

wherein a distance between the inclined surface and the surface of the metal component is greater than a distance between the base portion and the surface of the metal component.

14. A metal component that is a metal plate member, the metal component comprising:

a protrusion extending from a surface of the metal plate member,

wherein the protrusion includes;

a tubular portion provided at a tip end of the protrusion in an extending direction that intersects with the surface; and

a base portion that is solid or tubular and extends from the surface of the metal component to the tubular portion in the extending direction, the base portion, when tubular, having a wall thickness greater than a wall thickness of the tubular portion.

15. A method of manufacturing an energy storage element including, as a portion of a container, a metal component that is a metal plate member including a protrusion extending from a surface of the metal plate member, the method comprising

pressing the metal plate member to form the protrusion including (i) a tubular portion provided at a tip end of the protrusion in an extending direction that intersects with the surface and (ii) a base portion that is solid or tubular and extends from the surface of the metal component to the tubular portion in the extending direction, the base portion, when tubular, having a wall thickness greater than a wall thickness of the tubular portion.

16. The method of manufacturing an energy storage element according to claim 15, further comprising

swaging the tubular portion of the protrusion while the protrusion is fitted in a through hole formed in a gasket placed between an electrode terminal and the metal component.