Method and device for adapting signals of an oxygen sensor in the air supply channel of an internal combustion engine

• US 20130199177A1
• Filed: 02/07/2013
• Published: 08/08/2013
• Est. Priority Date: 02/08/2012
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Holberg, Richard, Reichert, Christian
• Granted Patent: US 8,893,546 B2
• Time in Patent Office: Days
• US Class Current: 60/605.2
• CPC Class Codes: F01N 11/00 Monitoring or diagnostic devices for exhaust-gas treatment apparatus , e.g. for catalytic activity safety, indicating or supervising devices for internal combustion engines F02B77/08; testing of machines G01M13/00
• CPC Class Codes: F02D 2021/083 controlling exhaust gas recirculation electronically
• CPC Class Codes: F02D 2041/1432 the system including a filter, e.g. a low pass or high pass filter
• CPC Class Codes: F02D 2200/0406 Intake manifold pressure
• CPC Class Codes: F02D 2200/0414 Air temperature
• CPC Class Codes: F02D 41/0007 for control of turbo-charged or super-charged engines control of the pumps per se F02B37/12
• CPC Class Codes: F02D 41/0052 Feedback control of engine parameters, e.g. for control of air/fuel ratio or intake air amount
• CPC Class Codes: F02D 41/0055 Special engine operating conditions, e.g. for regeneration of exhaust gas treatment apparatus
• CPC Class Codes: F02D 41/144 Sensor in intake manifold
• CPC Class Codes: F02D 41/1456 with sensor output signal being linear or quasi-linear with the concentration of oxygen
• CPC Class Codes: F02D 41/2474 Characteristics of sensors
• CPC Class Codes: F02M 26/47 the characteristics being temperatures, pressures or flow rates
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A method/device for evaluating oxygen sensor signals of an air supply channel connected to an exhaust gas channel of the internal combustion engine, via an exhaust gas recirculation having at least one exhaust gas recirculation valve; the oxygen sensor being downstream from the exhaust gas recirculation initiation; the sensor signal(s) being corrected as a function of at least one characteristics variable describing the dependence of the sensor signal on the oxygen concentration or a correlated variable, and/or additional physical variables. At at least one engine operating point(s), in response to a closed exhaust gas recirculation valve, output oxygen sensor signals and additional operating point parameters are recorded/stored; and an adaptation of the characteristic variables is derived assuming that the gas composition corresponds to pure air. Also, a characteristics curve adjustment and a compensation of pressure temperature dependencies may be performed to improve the accuracy of the oxygen sensor signals.

Claims

1. A method for evaluating signals of an oxygen sensor, the method comprising:

obtaining sensor signals from the oxygen sensor in an air supply channel of an internal combustion engine, the air supply channel being connected to an exhaust gas channel of the internal combustion engine, via an exhaust gas recirculation which has at least one exhaust gas recirculation valve, the oxygen sensor being situated in the air supply channel downstream from the exhaust gas recirculation initiation;

correcting the sensor signals as a function of at least one characteristics variable, which describes the dependence of the sensor signals on at least one of (i) one of an oxygen concentration and a variable correlated with the oxygen concentration, and (ii) at least one additional physical variable;

at at least one operating point of the internal combustion engine, in response to a closed exhaust gas recirculation valve, outputting signals of the oxygen sensor, and recording and storing the signals and additional operating point parameters; and

deriving an adaptation of the characteristics variables of the oxygen sensor, based on the assumption that the gas composition corresponds to that of pure air.

2. The method of claim 1, wherein the at least one additional physical variable, whose effect on the sensor signal is described by the at least one characteristics variable, include at least one of a pressure p at a location of the sensor and a sensor temperature T.

3. The method of claim 1, wherein from the output signals of the oxygen sensor from the additional operating point parameters, correction quantities for a characteristics curve slope F_KL of the sensor characteristics curve are determined as a function of the oxygen concentration, coefficients for a polynomial P_T_(T) are determined which describes the temperature dependence, a correction quantity k for the pressure p is determined which describes the dependence of the sensor signal on the pressure p, and any combination of the correction quantities are determined, by which the output signal of the oxygen sensor is correctable via a correction function.

4. The method of claim 3, wherein the correction quantities are determined using at least one of over determined equation systems, optimization methods for minimizing residual deviations, regression methods, and a recursive least-squares algorithm.

5. The method of claim 1, wherein for the recording and storing of the operating point parameters, the pressure p is measured at the sensor installation location or in its vicinity, and the temperature T is measured or determined by modeling.

6. The method of claim 1, wherein at least one of the sensor signal and the operating point parameters are filtered over time and/or in each case an average value is formed over a predetermined number of measured values.

7. The method of claim 1, wherein the recording of the output signals of the oxygen sensor and of the operating point parameters is performed only after an expiration of an applicable delay time period after a closing of the exhaust gas recirculation valve.

8. The method of claim 1, wherein the exhaust gas recirculation valve is closed in a targeted manner for recording the output signals of the oxygen sensor and of the operating point parameters at certain times and/or in response to the reaching of certain operating states of the internal combustion engine.

9. The method of claim 3, wherein the oxygen concentration dependence of the sensor characteristics curve is described as a function of a lambda value, of its reciprocal or of another variable that correlates with the oxygen concentration.

10. The method of claim 3, wherein the pressure dependence of the oxygen sensor is described by a correction factor F_(p) according to the equation F(p)=p₀(p+k)/(p(p₀+k)), where p describes a measured pressure or a pressure derived from a model, p₀ describes a specified nominal pressure for which the sensor characteristics curve is defined, and k describes a correction number.

11. The method of claim 1, further comprising:

Determining one of an oxygen concentration, a lambda value and a variable correlating with the lambda value from the sensor signals of the oxygen sensor.

12. A device for evaluating signals of an oxygen sensor, comprising:

an engine control unit having a storage arrangement for storing output signals from the oxygen sensor and operating point parameters and having a processor arrangement for determining and applying correction quantities for at least one characteristics variable of the oxygen sensor, wherein the oxygen sensor is in an air supply channel of an internal combustion engine, the air supply channel being connected to an exhaust gas channel of the internal combustion engine, via an exhaust gas recirculation which has at least one exhaust gas recirculation valve, the oxygen sensor being situated in the air supply channel downstream from the exhaust gas recirculation initiation;

wherein the processor arrangement is adapted to correct the sensor signals as a function of the at least one characteristics variable, which describes the dependence of the sensor signals on at least one of (i) one of an oxygen concentration and a variable correlated with the oxygen concentration, and (ii) at least one additional physical variable,

wherein at at least one operating point of the internal combustion engine, in response to a closed exhaust gas recirculation valve, signals of the oxygen sensor are output and the signals and additional operating point parameters are recorded and stored by the engine control unit, and

wherein the processor arrangement derives an adaptation of the characteristics variables of the oxygen sensor, based on the assumption that the gas composition corresponds to that of pure air.

13. The device of claim 12, wherein the oxygen sensor is configured as one of a broadband lambda probe and an NO_x sensor.